{"id":17067,"date":"2017-05-26T14:09:09","date_gmt":"2017-05-26T11:09:09","guid":{"rendered":"http:\/\/localhost\/textilegence\/%20-energy-saving-with-monforts\/"},"modified":"2018-12-27T11:21:33","modified_gmt":"2018-12-27T08:21:33","slug":"energy-saving-with-monforts","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/energy-saving-with-monforts\/","title":{"rendered":"%20 Energy Saving with Monforts"},"content":{"rendered":"

Mexico\u2019s Tizayuca Textil records 20% energy savings with Monforts heat recovery system.\u00a0<\/strong>Vertically integrated producer undertakes direct comparison on gas energy usage.<\/strong><\/p>\n

Tizayuca Textil Vuva SA de CV, a vertically integrated producer of textiles located at Tizayuca, Mexico , has installed a Monforts Montex 6500<\/a> stenter equipped with a heat recovery system, and has been running a direct energy usage comparison with the Montex 5000<\/a> stenter that the company had installed a decade earlier, which is still in continuous use but which has no heat recovery system.<\/p>\n

The comparison charts reveal that the heat recovery system is saving the company up to 20 % on gas consumption.<\/p>\n

Monforts Exxotherm<\/h1>\n

Both of the machines are equipped with the Monforts Exxotherm indirect gas heating system, heating technology that avoids any yellowing of the fabric, which had proved so effective on the first installation that it was the reason for Tizayuca Textil to install the second Monforts stenter.<\/p>\n

The company, which was founded in 1973, is part of the Diltex group, which was established in 1949 and is dedicated to the design, production and marketing of products for women, including lingerie and garments under the trademark \u2018Ilusion\u2019, and other brands such as Vanity Fair, Vassarette, Curvation, Fruit of the Loom, Fiorentina and Bestform.<\/p>\n

Diltex has a dominating presence throughout Mexico, in department stores, boutiques and supermarkets, and direct sales in Mexico, Central America, South America and the United States. The bulk of Tizayuca Textil\u2019s output therefore goes direct to Mexico.<\/p>\n

\u201cAbout 80 % of our production here is for the domestic market,\u201d says Tizayuca Textil co-owner Salomon Romano, \u201cand we produce everything including knitting, nylon, cotton and polycotton.<\/p>\n

\u201cWe have five stenters, of which the two most recent installations are Monforts machines. We were very happy with the first Monforts machine, the Exxotherm system being especially advantageous, and the good results encouraged us to invest in the Montex 6500 with Exxotherm.<\/p>\n

Monforts installation is giving a direct saving of 20 % on gas usage<\/h2>\n

\u201cThis second installation has the integrated heat recovery system, and so we have been able to compare like-on-like gas energy usage between the two machines.<\/p>\n

\u201cWe have found that the new Monforts installation is giving us a direct saving of 20 % on our gas usage.<\/p>\n

\u201cOur supplies are natural gas from the public utility supplier. So we can see very clearly the savings we are making whilst using the same production process. We are now giving serious consideration to the possibility of installing a heat recovery system on the first Monforts stenter.\u201d<\/p>\n

\"%20
%20 Energy Saving Journey with Monforts<\/figcaption><\/figure>\n

Mr Romano explains that the Monforts 6500 unit is also equipped with a Compactomat 6000 system. For the control of over-feeding and cloth weight integrated within the machine.<\/p>\n

The Exxotherm indirect gas heating system incorporates a gas-fired heat exchanger; that eliminates the negative effects of combustion gases on fabrics; thereby removes combustion related problems such as \u2018yellowing\u2019 or colour changes.<\/p>\n

This is particularly the case in the treatment of polyamide and elastane based fabrics; which form a large part of Tizayuca Textil\u2019s output.<\/p>\n

Hot combustion air is fed from the gas burner through an isolated heat exchanger; passed into the stack via the independent exhaust duct; to ensure that no combustion gases come into contact with the fabric.<\/p>\n

Quality control is very much more precise with the Exxotherm<\/h3>\n

\u201cQuality control is very much more precise with the Exxotherm; and given the diverse range of materials that are passing through the machine; we find we are more comfortable and confident with our textile finishes,\u201d says Mr Romano.<\/p>\n

\u201cThe designers feel they can experiment more, and use newer fabrics with confidence.<\/p>\n

\u201cFor us here on the production line and highly sensitive to any technical difficulties; we find that the indirect gas heater is functioning as reliably and as problem-free; as a direct gas heating system.<\/p>\n

\u201cWe are so happy with the results; we recommended the Monforts stenter line to an associated joint venture company from the United States. They have subsequently installed two Monforts units.\u201d<\/p>\n

All of the Monforts machinery is supplied and installed via Sattex-Mexico, the Monforts representative for Mexico. Sattex also supplies training and full technical support.<\/p>\n","protected":false},"excerpt":{"rendered":"

Mexico\u2019s Tizayuca Textil records 20% energy savings with Monforts heat recovery system.\u00a0Vertically integrated producer undertakes direct comparison on gas energy usage. Tizayuca Textil Vuva SA de CV, a vertically integrated producer of textiles located at Tizayuca, Mexico , has installed a Monforts Montex 6500 stenter equipped with a heat recovery system, and has been running […]<\/p>\n","protected":false},"author":2,"featured_media":19481,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9824],"tags":[10255,10037],"class_list":{"0":"post-17067","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-finishing","8":"tag-finishing-en","9":"tag-monforts-en"},"yoast_head":"\n%20 Energy Saving Journey with Monforts - Textilegence<\/title>\n<meta name=\"description\" content=\"Mexico\u2019s Tizayuca Textil records 20% energy savings with Monforts heat recovery system.\u00a0Vertically integrated producer undertakes direct comparison.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/energy-saving-with-monforts\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"%20 Energy Saving with Monforts\" \/>\n<meta property=\"og:description\" content=\"Mexico\u2019s Tizayuca Textil records 20% energy savings with Monforts heat recovery system.\u00a0Vertically integrated producer undertakes direct comparison on gas\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/energy-saving-with-monforts\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2017-05-26T11:09:09+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2018-12-27T08:21:33+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2017\/05\/Monforts-Textilegence.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"742\" \/>\n\t<meta property=\"og:image:height\" content=\"486\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Engin Buz\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Engin Buz\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/\"},\"author\":{\"name\":\"Engin Buz\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/46ccc7bfc34edbc7d46b6b189f88849f\"},\"headline\":\"%20 Energy Saving with Monforts\",\"datePublished\":\"2017-05-26T11:09:09+00:00\",\"dateModified\":\"2018-12-27T08:21:33+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/\"},\"wordCount\":693,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2017\\\/05\\\/Monforts-Textilegence.jpg\",\"keywords\":[\"finishing\",\"monforts\"],\"articleSection\":[\"Finishing\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/energy-saving-with-monforts\\\/\",\"name\":\"%20 Energy Saving Journey with Monforts - 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Engin Buz halen ba\u015fta tekstil ve dijital bask\u0131 end\u00fcstrileri olmak \u00fczere ekonomi haberleri haz\u0131rlamaktad\u0131r.","sameAs":["https:\/\/www.textilegence.com","https:\/\/www.facebook.com\/TextilegenceMagazine","https:\/\/www.instagram.com\/textilegence\/","https:\/\/www.linkedin.com\/in\/engin-buz-6190799a\/","https:\/\/x.com\/https:\/\/twitter.com\/textilegence"],"url":"https:\/\/www.textilegence.com\/en\/author\/engin-buz\/"}]}},"_links":{"self":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/17067","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/users\/2"}],"replies":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/comments?post=17067"}],"version-history":[{"count":0,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/17067\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media\/19481"}],"wp:attachment":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media?parent=17067"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/categories?post=17067"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/tags?post=17067"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}