{"id":26801,"date":"2018-10-22T17:03:12","date_gmt":"2018-10-22T14:03:12","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=26801"},"modified":"2019-01-15T10:20:03","modified_gmt":"2019-01-15T07:20:03","slug":"thermoplastic-composites-weaving","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/thermoplastic-composites-weaving\/","title":{"rendered":"New Weaving Opportunities for Thermoplastic Composites"},"content":{"rendered":"
\"New
New Weaving Opportunities for Thermoplastic Composites<\/figcaption><\/figure>\n

Van de Wiele supports the expansion of technical applications of innovative weaving technologies. Van de Wiele was a key technology partner in the \u20ac7.8 million 3D Lighttrans project that led to the introduction of complex and cost-effective new 3D textile reinforcements for thermoplastic composites.<\/strong><\/p>\n

The global market for thermoplastic composites is expected to grow to an estimated $16.4 billion by 2021 according to industry analyst Lucintel. This is in response to the growing demand for lightweight and environmentally-friendly materials, particularly from the aerospace and automotive industries.<\/p>\n

European research projects such as 3D-Lighttrans; involving 18 partners from across Europe, are playing a crucial role in implementing this transformation by overcoming the processing difficulties; and inherently high costs associated with the production of thermoplastic composites in the past.<\/p>\n

The project involved 3D modelling and simulation of all materials, processes and end products; along with a completely new manufacturing chain \u2013 from fibres to the finished part.<\/p>\n

P-D Glasseiden GmbH, based in Oschatz, Germany, developed new hybrid yarns from glass reinforcement fibres and thermoplastic matrix filaments; which are mixed with air (commingling). The developments have increased the homogeneity of the blend and significantly reduced fibre damage in the blending and subsequent weaving processes.<\/p>\n

Vandewiele VSi42 is for thermoplastic composites<\/strong><\/h1>\n

Central to the project was the transformation of a Van de Wiele VTR weaving<\/a> machine at TU Dresden\u2019s Institute of Textile Machinery<\/a> and High Performance Material Technology (ITM); into a VSi42 Versatile Smart Innovator weaving machine.<\/p>\n

The machine is ideally suited for the production of multi-ply fabrics, spacer fabrics, pleated fabrics and fabrics for multi-skin sheets. The 3D fibre architecture reduces preforming costs and increases the performance of the components.<\/p>\n

The further developments of the machine included the design of a specific fabric take-off for the 3D-formed fabric; adaptations of the basic platform to allow the assembly of a back-up system, and redesign of the beam stand and dual take-up system. Special software was developed to activate the backward movement; together with a new configuration of the warp beam tension control.<\/p>\n

In addition, a portion of the warp yarns were fed to the loom by a Van de Wiele Jacquard; in order to benefit from its individual yarn selection capability, while the bulk could be controlled by heddle frames.<\/p>\n

ITM researcher Adil Mountasir received the coveted Th\u00e9ophile Legrand Foundation Award for his development work on spacer fabrics as part of the 3D Lighttrans project.<\/p>\n

The final composite parts were then bonded by a fast and efficient thermoforming process; requiring no resin infusion or injection as the thermoplastic matrix was already incorporated into the yarn.<\/p>\n

Two 3D Lighttrans demonstrator parts were manufactured; \u2013 a tailgate for the Fiat 500L and a spare wheel well for Bentley; \u2013 and the project won the JEC Composites Innovation Award.<\/p>\n

R&D Continues<\/strong><\/h2>\n

\u201cThe development of net shape woven fabrics continues to be the focus of international research,\u201d says Dr Gerald Hoffmann, Head of R & D at Fabric Manufacturing Technology at ITM. \u201cThis includes the development of simulation-supported process chains from the CAD design to the component; the development of weaving technology and the adaptation of robot-supported preforming.<\/p>\n

\u201cThe use of lightweight materials should lead to considerable savings in fuel consumption; which will bring both financial benefits for consumers and reduced carbon dioxide emissions,\u201d concludes Dr Hoffmann. \u201cSuch fully automated production now reduces production time and costs and leads to more competitive products in the EU.\u201d<\/p>\n","protected":false},"excerpt":{"rendered":"

Van de Wiele supports the expansion of technical applications of innovative weaving technologies. Van de Wiele was a key technology partner in the \u20ac7.8 million 3D Lighttrans project that led to the introduction of complex and cost-effective new 3D textile reinforcements for thermoplastic composites. The global market for thermoplastic composites is expected to grow to […]<\/p>\n","protected":false},"author":8,"featured_media":26797,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9866],"tags":[10530,11285,10531,11175],"class_list":{"0":"post-26801","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-technical-textiles","8":"tag-composites","9":"tag-technical-textiles","10":"tag-thermoplastic-composites","11":"tag-vsi42-en-2"},"yoast_head":"\nNew Weaving Opportunities for Thermoplastic Composites - Textilegence<\/title>\n<meta name=\"description\" content=\"The global market for thermoplastic composites is expected to grow to an estimated $16.4 billion by 2021 according to industry analyst Lucintel.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/thermoplastic-composites-weaving\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"New Weaving Opportunities for Thermoplastic Composites\" \/>\n<meta property=\"og:description\" content=\"Van de Wiele supports the expansion of technical applications of innovative weaving technologies. 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The platform provides news, articles, and updates on various aspects of the textile industry, including sustainability, technological advancements, and market trends.","email":"editor@textilegence.com","telephone":"+90 212 442 24 12","legalName":"Textilegence Mag and Digital Platform","foundingDate":"2013-01-01","numberOfEmployees":{"@type":"QuantitativeValue","minValue":"1","maxValue":"10"}},{"@type":"Person","@id":"https:\/\/www.textilegence.com\/en\/#\/schema\/person\/1c3977109f8a6e1e2b95678836d75cb7","name":"Fatih Cengiarslan","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","url":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","contentUrl":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","caption":"Fatih Cengiarslan"},"description":"Fatih Cengiarslan; Akademik \u0130ngilizce e\u011fitimini Bat\u0131 Avustralya \u00dcniversitesi\u2019nde tamamlad\u0131ktan sonra T\u00fcrkiye\u2019ye d\u00f6nerek \u0130stanbul Ayd\u0131n \u00dcniversitesi\u2019nde \u0130nternet Gazetecili\u011fi ve Yay\u0131nc\u0131l\u0131k b\u00f6l\u00fcm\u00fcn\u00fc bitirip, Litvanya \u2013 Kaunas Teknoloji \u00dcniversitesi\u2019nde interaktif media \u00fczerine 8 ayl\u0131k e\u011fitim ald\u0131. Daha sonra Eski\u015fehir Anadolu \u00dcniversitesi girerek \u0130\u015fletme Fak\u00fcltesini ba\u015far\u0131yla tamamlad\u0131. CNNTURK\u2019 kanal\u0131nda staj\u0131n\u0131 tamamlad\u0131ktan sonra Referans Gazetesi\u2019nde \u00e7al\u0131\u015fmaya ba\u015flad\u0131. 2 y\u0131l sonra Textilegence markas\u0131yla tekstil end\u00fcstrisine y\u00f6nelik kendi medyas\u0131n\u0131 kurdu. \u015eu anda Textilegence.com, Printing3D ve NEFA PR Ajans\u0131\u2019n\u0131n 12 y\u0131ld\u0131r y\u00f6netimini yapmaktad\u0131r.","sameAs":["https:\/\/www.textilegence.com","https:\/\/www.facebook.com\/TextilegenceMagazine","https:\/\/www.instagram.com\/textilegence\/","https:\/\/www.linkedin.com\/in\/fatih-cengiarslan-32352265\/","https:\/\/x.com\/https:\/\/twitter.com\/textilegence"],"url":"https:\/\/www.textilegence.com\/en\/author\/admin\/"}]}},"_links":{"self":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/26801","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/comments?post=26801"}],"version-history":[{"count":0,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/26801\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media\/26797"}],"wp:attachment":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media?parent=26801"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/categories?post=26801"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/tags?post=26801"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}