{"id":30361,"date":"2019-02-22T14:39:04","date_gmt":"2019-02-22T11:39:04","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=30361"},"modified":"2019-04-30T15:56:08","modified_gmt":"2019-04-30T12:56:08","slug":"textile-sample-measurement","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/textile-sample-measurement\/","title":{"rendered":"Best Practices for Textile Sample Measurement"},"content":{"rendered":"<figure id=\"attachment_30359\" aria-describedby=\"caption-attachment-30359\" style=\"width: 324px\" class=\"wp-caption alignleft\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-30359 size-full\" src=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2019\/02\/datacolor-detail.jpg\" alt=\"textile sample measurement device\" width=\"324\" height=\"179\" \/><figcaption id=\"caption-attachment-30359\" class=\"wp-caption-text\">Best Practices for Textile Sample Measurement<\/figcaption><\/figure>\n<p style=\"text-align: justify;\">Consistent color is a key quality indicator\u00a0for\u00a0the textile industry, and the only reliable way to evaluate color is with color measurement.\u00a0In this blog, I\u2019ll review some best practices for textile sample measurement.<\/p>\n<h2 style=\"text-align: justify;\"><strong>Textile sample measurement technique<\/strong><\/h2>\n<p style=\"text-align: justify;\">A \u201cmeasurement technique\u201d describes how a sample will be measured on a spectrophotometer to ensure that the results are accurate and repeatable.\u00a0\u00a0Ideally, a repeatable measurement <a href=\"https:\/\/www.textilegence.com\/en\/category\/auxiliary-materials\/\" target=\"_blank\" rel=\"noopener noreferrer\">technique<\/a> has been defined when a sample can be measured, removed from the instrument, and then remeasured with a variation of less than 0.15 DE(CMC) units. Anything larger will lead to unreliable decisions regarding sample quality.<\/p>\n<p style=\"text-align: justify;\">Here are some factors\u00a0that can affect the repeatability of textile sample measurement:<\/p>\n<h3 style=\"text-align: justify;\"><em>Sample Size<\/em><\/h3>\n<p style=\"text-align: justify;\">For most measurements\u00a0the sample will be folded to multiple layers.\u00a0 This means the\u00a0sample should be large enough that when folded it will still cover the measurement aperture of the spectrophotometer.\u00a0 Samples that are smaller than 3\u201d\u00a0x\u00a03\u201d (7.5cm x 7.5cm) can be difficult to fold and measure repeatably.<\/p>\n<h3 style=\"text-align: justify;\"><em>Thickness<\/em><\/h3>\n<p style=\"text-align: justify;\">If a sample is not\u00a0opaque, light will pass through the sample\u00a0during measurement\u00a0and reflect off the backing material or sample holder, producing misleading reflectance data. For most knitted and woven fabrics, two to four layers of material\u00a0are\u00a0sufficient\u00a0to ensure opacity.<\/p>\n<p style=\"text-align: justify;\">Lightweight and translucent materials\u00a0may not be opaque even at four\u00a0layers,\u00a0but\u00a0using more layers\u00a0would force\u00a0the material\u00a0into the interior of the instrument. Instead, measure only a few layers of material backed with a white ceramic tile\u00a0like\u00a0the instrument\u2019s calibration tile.\u00a0Samples\u00a0measured with\u00a0identical\u00a0white tile\u00a0backings can\u00a0still\u00a0be compared\u00a0numerically\u00a0since the contribution of the backing is the same.<\/p>\n<h3 style=\"text-align: justify;\"><em>Positioning<\/em><\/h3>\n<p style=\"text-align: justify;\">Measurements can vary\u00a0depending on the\u00a0fabric construction\u00a0or due to unlevel dyeing. To help\u00a0account for\u00a0this, remove the sample from the instrument and refold or reposition it before additional readings.\u00a0 Simply rotating the sample between measurements without\u00a0repositioning will not produce repeatable results.<\/p>\n<p style=\"text-align: justify;\">It is also critical when\u00a0measuring to avoid any areas of the sample that are contaminated by dirt, fingerprints, creases, dye blotches, or other substances.<\/p>\n<h3 style=\"text-align: justify;\"><em>Number of measurements<\/em><\/h3>\n<p style=\"text-align: justify;\">Here\u2019s a technique to determine the number of\u00a0measurements\u00a0required\u00a0to ensure\u00a0accurate data:<\/p>\n<p style=\"text-align: justify;\">Measure a sample eight times\u2014rotating and repositioning\u2014and save the average.<\/p>\n<ul style=\"text-align: justify;\">\n<li>Remeasure the sample seven times, using the same technique.<\/li>\n<li>Continue remeasuring fewer times down to two reads.<\/li>\n<li>Review the color difference data between each test and the original sample, and identify the point at which the DE(CMC) exceeds the desired 0.15 limit. This indicates the correct number of reads for accurate sampling.<\/li>\n<li>Finally, measure the sample at least four more times using the identified number of reads, and ensure that in each case the variation does not exceed 0.15.<\/li>\n<\/ul>\n<p style=\"text-align: justify;\">Although time consuming\u00a0initially, this process will ensure accurate data and more consistent color\u00a0quality decisions.<\/p>\n<h2 style=\"text-align: justify;\"><strong>Sample Types\u00a0<\/strong><\/h2>\n<p style=\"text-align: justify;\">It may be necessary to develop different measurement techniques according to the sample type, whether fabric, fiber, or yarn.<\/p>\n<h3 style=\"text-align: justify;\"><em>Fabric<\/em><\/h3>\n<p style=\"text-align: justify;\">Flat woven and knit fabric samples\u00a0are the easiest to measure repeatably\u00a0because of their uniform construction. As indicated previously, thickness can be an issue with sheer fabrics\u00a0and it may be necessary to measure with a white tile backing.<\/p>\n<p style=\"text-align: justify;\">Similarly, bulky fabrics or those with a pile\u00a0require special handling. They should be measured\u00a0behind\u00a0a glass plate, and the spectrophotometer configured to\u00a0measure\u00a0in specular excluded mode to remove reflectance due to the glass.\u00a0 Special sample holders can also be used that prevent the pile yarns from protruding into the sphere.<\/p>\n<h3 style=\"text-align: justify;\"><em>Loose Fiber<\/em><\/h3>\n<p style=\"text-align: justify;\">It\u00a0can also be\u00a0difficult to measure loose fiber repeatably.\u00a0Loose fibers can protrude into the spectrophotometer and\u00a0lead to measurement\u00a0errors, so measurement behind\u00a0a glass plate\u00a0or with a glass compression cell\u00a0is usually required.<\/p>\n<p style=\"text-align: justify;\">To improve repeatability for compression cell measurements, place an exact mass of fiber into\u00a0the\u00a0compression cell and apply a constant amount of pressure. This will eliminate errors due to gaps between fibers.<\/p>\n<h3 style=\"text-align: justify;\"><em>Yarn<\/em><\/h3>\n<p style=\"text-align: justify;\">Yarn can\u00a0be measured accurately by first winding it\u00a0around a card or tab.\u00a0To prevent measurement errors, yarn tension must be controlled from sample to sample.<\/p>\n<p style=\"text-align: justify;\">Specially designed spring devices can\u00a0also\u00a0be used to clamp\u00a0a\u00a0yarn\u00a0skein\u00a0securely to a plate.\u00a0Ideally, individual yarns in\u00a0a\u00a0skein must be aligned to prevent shadows that the instrument would detect as\u00a0differences in\u00a0depth of shade. The skein must also be thick enough to prevent light from passing through the strands and reflecting off the background.<\/p>\n<h3 style=\"text-align: justify;\"><em>Knitted Sleeves<\/em><\/h3>\n<p style=\"text-align: justify;\">Knitted sleeves are often used to evaluate color quality in package dyeing.\u00a0\u00a0Uniform construction and size make knitted sleeves relatively straightforward to measure using the spectrophotometer\u2019s largest view port.<\/p>\n<p style=\"text-align: justify;\">Knitting the standard and sample\u00a0into the same sleeve\u00a0will eliminate the potential variations\u00a0between\u00a0samples produced under different conditions;\u00a0such as\u00a0on different knitting machines.<\/p>\n<h2 style=\"text-align: justify;\"><strong>Textile sample measurement Tables<\/strong><\/h2>\n<p style=\"text-align: justify;\">While\u00a0these\u00a0tables\u00a0are\u00a0useful\u00a0guides,\u00a0each company should\u00a0evaluate their own materials using the techniques described here. They must fully test and confirm the\u00a0repeatability\u00a0of their\u00a0procedures; to\u00a0ensure\u00a0that poor measurement technique\u00a0doesn\u2019t introduce errors into\u00a0instrumental\u00a0quality control programs.<\/p>\n<p style=\"text-align: justify;\">Written by Ken Butts, <a href=\"https:\/\/www.datacolor.com\/\" target=\"_blank\" rel=\"noopener noreferrer\">Datacolor<\/a>, Global Key Account Team Manager<\/p>\n","protected":false},"excerpt":{"rendered":"<p>Consistent color is a key quality indicator\u00a0for\u00a0the textile industry, and the only reliable way to evaluate color is with color measurement.\u00a0In this blog, I\u2019ll review some best practices for textile sample measurement. Textile sample measurement technique A \u201cmeasurement technique\u201d describes how a sample will be measured on a spectrophotometer to ensure that the results are [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":30357,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9825,9859],"tags":[11455,11459],"class_list":{"0":"post-30361","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-auxiliary-materials","8":"category-topical","9":"tag-datacolor-en","10":"tag-textile-testing"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.6 (Yoast SEO v27.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Best Practices for Textile Sample Measurement - Textilegence<\/title>\n<meta name=\"description\" content=\"...to evaluate color is with color measurement.\u00a0In this blog, I\u2019ll review some best practices for textile sample measurement...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/textile-sample-measurement\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Best Practices for Textile Sample Measurement\" \/>\n<meta property=\"og:description\" content=\"Consistent color is a key quality indicator\u00a0for\u00a0the textile industry, and the only reliable way to evaluate color is with color measurement.\u00a0In this blog,\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/textile-sample-measurement\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2019-02-22T11:39:04+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2019-04-30T12:56:08+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2019\/02\/datacolor-textilegence.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"696\" \/>\n\t<meta property=\"og:image:height\" content=\"385\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Engin Buz\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Engin Buz\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/\"},\"author\":{\"name\":\"Engin Buz\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/46ccc7bfc34edbc7d46b6b189f88849f\"},\"headline\":\"Best Practices for Textile Sample Measurement\",\"datePublished\":\"2019-02-22T11:39:04+00:00\",\"dateModified\":\"2019-04-30T12:56:08+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/\"},\"wordCount\":883,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2019\\\/02\\\/datacolor-textilegence.jpg\",\"keywords\":[\"datacolor\",\"textile testing\"],\"articleSection\":[\"Auxiliary Materials\",\"Topical\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/textile-sample-measurement\\\/\",\"name\":\"Best Practices for Textile Sample Measurement - 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