{"id":37204,"date":"2020-06-02T09:35:46","date_gmt":"2020-06-02T06:35:46","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=37204"},"modified":"2020-06-02T09:37:03","modified_gmt":"2020-06-02T06:37:03","slug":"non-stop-innovation-in-quality-management-with-uster-quantum-3","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/non-stop-innovation-in-quality-management-with-uster-quantum-3\/","title":{"rendered":"Non-stop innovation in quality management with USTER QUANTUM 3"},"content":{"rendered":"<p style=\"text-align: justify;\">The USTER QUANTUM 3 yarn clearer was recognized as a major innovation when it was launched ten years ago. But that was only the start, and USTER\u2019s ambitions for its world-<a href=\"https:\/\/www.uster.com\/en\/\" target=\"_blank\" rel=\"noopener noreferrer\">leading<\/a> QUANTUM 3 series have never stopped growing. Spinners have been presented with a whole series of impressive developments \u2013 each one a big step in expanding the possibilities, from quality control at winding to \u2018smart\u2019 clearing, contamination control, mill optimization and even preventing faults from occurring at source.<\/p>\n<p style=\"text-align: justify;\">\u2018USTER\u00ae QUANTUM 3 featuring Smart Clearing Technology\u2019 was the headline in 2010 when USTER launched its third generation of <a href=\"https:\/\/www.textilegence.com\/en\/category\/spinning\/\" target=\"_blank\" rel=\"noopener noreferrer\">yarn<\/a> clearers. \u201cIt was an exciting time for me, introducing the first yarn clearer with automatic clearing limit proposals based on the Yarn Body concept,\u201d says Sivakumar Narayanan, at that time the USTER product manager for yarn clearing.<\/p>\n<p style=\"text-align: justify;\">Powerful processing electronics made it possible for the system to display the full yarn body \u2013 an outline of the \u2018normal\u2019 yarn with its expected and tolerable natural variations. Since then, the term Yarn Body has become a well-recognized and easily understood descriptor in the industry. Today, spinning professionals readily envisage the familiar green arrowhead symbol within a varying dark green frame as an essential element of the classification matrix.<\/p>\n<h2 style=\"text-align: justify;\"><strong>Continuous development in spinning quality management with USTER QUANTUM 3<\/strong><\/h2>\n<p style=\"text-align: justify;\">USTER\u00ae QUANTUM 3 does not celebrate its tenth anniversary this year only as it is a ground-breaking third generation of the best-selling clearer system. What\u2019s even more notable is its continuous further development during the past decade. Trailblazing progress in quality assurance technology now allows textile manufacturers to optimize production efficiency and reduce costs continuously, taking advantage of several beneficial extras with USTER\u00ae QUANTUM 3. The development of Smart Clearing Technology, for example has been a massive leap, providing an indispensable tool for quality-oriented spinning plants.<\/p>\n<p style=\"text-align: justify;\">The new yarn clearer USTER\u00ae QUANTUM 3 was a game-changer in many ways: it \u2018learns\u2019 everything needed about the running yarn in just two minutes, then \u2013 using built-in USTER know-how \u2013 it proposes suitable clearing limits to achieve the required quality level. That means the same reliable quality level is achieved with contamination control for vegetable matter or polypropylene. Each issue is solved with a dependable clearing solution \u2013 even for severe problems such as periodic faults.<\/p>\n<p style=\"text-align: justify;\">Once these highly sophisticated \u2018basics\u2019 were in place, USTER\u00ae QUANTUM 3 development focused on challenges with trend-related quality control, introducing two unique features in 2015. Irregularities in shade could now be detected and cleared in m\u00e9lange and colored yarns, for better fabric quality. And the Core Yarn Clearing feature effectively eliminated the risk of fabric rejects through defective sections of these yarns \u2013 where the inner elastane component was either missing or off-center.<\/p>\n<h2 style=\"text-align: justify;\"><strong>A \u2018grown-up\u2019 partner for total quality management<\/strong><\/h2>\n<p style=\"text-align: justify;\">As grown-up technology, USTER\u00ae QUANTUM 3 was ready to play a major part in all-round production optimizing. Yarn clearer data enables quality and cost to be balanced for best-possible profitability; and this is combined with data from USTER\u00ae JOSSI VISION SHIELD to achieve Total Contamination Control; with precisely-controlled contamination levels. \u201cOur customers value the integrated solution to manage remaining contaminants in yarns at minimum possible cost,\u201d says Sivakumar Narayanan; in the meantime also himself \u2018grown-up\u2019 into the position of Executive Vice-President for Marketing and Business Development at USTER.<\/p>\n<p style=\"text-align: justify;\">Extending the partnering of systems still further; the yarn clearers connect with data from USTER\u00ae SENTINEL to create the Ring Spinning Optimization Value Module. This offers optimization potential at the most costly stage in yarn manufacturing. For the first time, mills can intelligently correlate ring quality data and winding quality data in a single system. Smart alerts report deviations in ring spinning machines or changes in essential conditions such as relative humidity and temperature.<\/p>\n<figure id=\"attachment_37202\" aria-describedby=\"caption-attachment-37202\" style=\"width: 1200px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-37202 size-full\" src=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/06\/uster-detail.jpg\" alt=\"Non-stop innovation in quality management with USTER QUANTUM 3\" width=\"1200\" height=\"675\" srcset=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/06\/uster-detail.jpg 1200w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/06\/uster-detail-768x432.jpg 768w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/06\/uster-detail-696x392.jpg 696w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/06\/uster-detail-1068x601.jpg 1068w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><figcaption id=\"caption-attachment-37202\" class=\"wp-caption-text\">Non-stop innovation in quality management with USTER QUANTUM 3<\/figcaption><\/figure>\n<h2 style=\"text-align: justify;\"><strong>Smarter solution for preventive yarn clearing<\/strong><\/h2>\n<p style=\"text-align: justify;\">Still not satisfied, USTER product developers wanted to transform \u2018smart\u2019 yarn clearing into \u2018preventive\u2019 yarn clearing. The combination of USTER\u00ae QUANTUM 3 and USTER\u00ae SENTINEL creates a quality security tool; which stops off-standard quality yarn being produced at source; when the ring spinning optimization system is equipped with the Roving Stop feature. USTER\u00ae ROVING STOP effectively becomes a function of the ring spinning machine, just as the yarn clearer does in winding.<\/p>\n<p style=\"text-align: justify;\">The appropriately-named USTER\u00ae RSO 3D adds a further third dimension \u2013 by providing individual cop quality data for each spindle position. Quality mapping along the ring spinning frame maximizes the optimization potential; while preventive measurements are in place at spinning and winding. Waste of raw material and costly clearer cuts can both be managed preventively and automatically; thanks to a bi-directional exchange and analysis of data between USTER\u00ae QUANTUM 3 and USTER\u00ae SENTINEL. This benefit is enabled using USTER\u00ae QUANTUM EXPERT and Muratec QPRO EX\/FPRO EX with Spin Inspector. Thus, the USTER\u00ae RSO 3D system achieves the ultimate goals of process optimization and traceability.<\/p>\n<p style=\"text-align: justify;\">An impressive history over USTER QUANTUM 3\u2019s first decade; but even more can be expected from the USTER\u00ae yarn clearer and \u2019friends\u2019 in future&#8230;<\/p>\n","protected":false},"excerpt":{"rendered":"<p>The USTER QUANTUM 3 yarn clearer was recognized as a major innovation when it was launched ten years ago. But that was only the start, and USTER\u2019s ambitions for its world-leading QUANTUM 3 series have never stopped growing. Spinners have been presented with a whole series of impressive developments \u2013 each one a big step [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":37200,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9857],"tags":[10182,10369],"class_list":{"0":"post-37204","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-spinning","8":"tag-spinning","9":"tag-textile-news-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.3 (Yoast SEO v27.3) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Innovation in quality management with USTER QUANTUM 3 - Textilegence<\/title>\n<meta name=\"description\" content=\"The USTER QUANTUM 3 yarn clearer was recognized as a major innovation when it was launched ten years ago. 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