{"id":38064,"date":"2020-07-22T17:52:02","date_gmt":"2020-07-22T14:52:02","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=38064"},"modified":"2020-07-22T17:53:26","modified_gmt":"2020-07-22T14:53:26","slug":"get-the-most-out-of-your-spinning-mill-rieter-compact","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/get-the-most-out-of-your-spinning-mill-rieter-compact\/","title":{"rendered":"Get the most out of your spinning mill"},"content":{"rendered":"

The current situation caused by COVID-19 means priorities in the spinning industry have shifted. It is essential to get the best out of existing systems. But there will also come a time after COVID-19, in which investments will be made in new systems<\/a>; such as in the Rieter compact-spinning system, which enables a significantly higher cash flow.<\/p>\n

The Rieter compact-spinning system with the high-performance card C 80, comber E 90, ring spinning<\/a> machine G 38 and the compacting device COMPACTdrum is known for very good yarn quality, the highest possible level of flexibility and low production costs. A complete Rieter system draws on Rieter\u2019s expertise throughout the entire spinning process: from raw material to yarn.<\/p>\n

What factors influence production costs? In this example, a compact-spinning system is used to produce combed cotton yarn with a count of Ne 60 for shirting fabrics. A Rieter system is compared with a \u201cmixed spinning mill\u201d equipped with machines from different manufacturers. Rieter systems are most impressive when it comes to raw-material utilization, energy requirements as well as personnel and space requirements. The cash flow generated demonstrates the outstanding economy of the complete system, which is perfectly synchronized and is supplied from one source.<\/p>\n

Good Raw-Material Utilization<\/strong><\/h2>\n

Optimal raw-material utilization is achieved in the blowroom line VARIOline thanks to the combination of microtufts, the function VARIOset and progressive cleaning. An efficient blowroom process is dependent on the raw material being well opened from the outset. The automatic bale opener A 12 is capable of breaking down the bales into microtufts. The removal of trash and dust from small tufts in the downstream blowroom process is considerably more efficient and gentle.<\/p>\n

On the high-performance cards C 80, the maximum technological carding area with 40 active flats and a working width of 1.5 meters as well as the pre- and post-carding zones that can be equipped individually ensure reduced loss of good fibers while retaining the same sliver and yarn quality. High-quality technology components and optimally coordinated combing movements on the comber E 90 allow reduced noil extraction while retaining the same yarn quality. Over the entire spinning process, this results in a raw material saving of 1%.<\/p>\n

The Energy Saver<\/strong><\/h2>\n

Rieter compact-spinning machines save energy. This also applies to Rieter ring spinning machines combined with compacting device COMPACTdrum. The sieve drum of the compacting device that compresses (i.e. compacts) the fibers has been optimized and the compacting zone reduced to the necessary minimum. The energy required for compression is therefore very low, at around five to eight watts lower per spindle than that of compacting solutions from other suppliers. With energy-efficient drive concepts and innovative machine components throughout the process, the Rieter system is capable of offering 10% energy savings \u2013 all the while maintaining the highest possible levels of productivity.<\/p>\n

Reduced Personnel and Space Requirements<\/strong><\/h2>\n

The high productivity of Rieter machines allows a reduction in the number of machines, thus saving a lot of space compared to a process using a \u201cmixed system.\u201d In the case study mentioned above, the Rieter spinning mill requires one compact-spinning machine, one autoleveler draw frame, one comber and two cards fewer than the \u201cmixed system.\u201d Space-saving machine concepts, such as for draw frames, also lead to a more compact spinning mill layout. This allows space savings of approximately 7% (750 m2<\/sup>) \u2013 and therefore lower building investment and maintenance costs.<\/p>\n

Thanks to the reduced number of machines and therefore a reduced operator workload, the automatic roving bobbin transport system SERVOtrail and user-friendly machines with a uniform design, 6% fewer personnel are required and can therefore be used for more efficient tasks.<\/p>\n

Higher Cash Flow Thanks To Lower Production Costs<\/strong><\/h2>\n

Taking raw-material utilization, energy and labor costs, interest rates, yarn and noil sales and ongoing operating costs into consideration; the total production costs calculated for the Rieter system; for the combed compact-spinning process are lower than for a solution from different suppliers. This means that customers who invest in the Rieter compact-spinning system; as per the example shown generate a cash flow that is around USD 250 000; per year higher than that of customers who opt for a \u201cmixed spinning mill\u201d.<\/p>\n

\"Get
Get the most out of your spinning mill with Rieter Compact<\/figcaption><\/figure>\n

Maximum Flexibility as an Additional Advantage<\/strong><\/h2>\n

The combination of the ring spinning machine G 38 with the compacting device COMPACTdrum is ideal for customers; who appreciate flexibility in yarn production. COMPACTdrum makes it easy to change between ring and compact yarn; because the compacting device can be easily attached and removed from the ring spinning machine. COMPACTdrum can be supplied with a new ring spinning machine, and existing Rieter ring spinning machines can be retrofitted. In addition, the G 38 is capable of producing high-quality special yarns. Thanks to the integrated VARIOspin system for slub yarns, which is integrated in every G 38; the customer can change between standard and slub yarns simply at the touch of a button. The G 38 with COMPACTdrum is suitable for all raw materials and yarn counts.<\/p>\n","protected":false},"excerpt":{"rendered":"

The current situation caused by COVID-19 means priorities in the spinning industry have shifted. It is essential to get the best out of existing systems. But there will also come a time after COVID-19, in which investments will be made in new systems; such as in the Rieter compact-spinning system, which enables a significantly higher […]<\/p>\n","protected":false},"author":2,"featured_media":38060,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9857],"tags":[10182,10369],"class_list":{"0":"post-38064","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-spinning","8":"tag-spinning","9":"tag-textile-news-en"},"yoast_head":"\nGet the most out of your spinning mill with Rieter Compact - Textilegence<\/title>\n<meta name=\"description\" content=\"But there will also come a time after COVID-19, in which investments will be made in new systems; such as in the Rieter compact-spinning system, which...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/get-the-most-out-of-your-spinning-mill-rieter-compact\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Get the most out of your spinning mill\" \/>\n<meta property=\"og:description\" content=\"The current situation caused by COVID-19 means priorities in the spinning industry have shifted. It is essential to get the best out of existing systems.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/get-the-most-out-of-your-spinning-mill-rieter-compact\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2020-07-22T14:52:02+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-07-22T14:53:26+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/07\/rieter-textilegence.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1200\" \/>\n\t<meta property=\"og:image:height\" content=\"675\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Engin Buz\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Engin Buz\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"4 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/\"},\"author\":{\"name\":\"Engin Buz\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/46ccc7bfc34edbc7d46b6b189f88849f\"},\"headline\":\"Get the most out of your spinning mill\",\"datePublished\":\"2020-07-22T14:52:02+00:00\",\"dateModified\":\"2020-07-22T14:53:26+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/\"},\"wordCount\":832,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2020\\\/07\\\/rieter-textilegence.jpg\",\"keywords\":[\"spinning\",\"textile news\"],\"articleSection\":[\"Spinning\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/\",\"name\":\"Get the most out of your spinning mill with Rieter Compact - Textilegence\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/get-the-most-out-of-your-spinning-mill-rieter-compact\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2020\\\/07\\\/rieter-textilegence.jpg\",\"datePublished\":\"2020-07-22T14:52:02+00:00\",\"dateModified\":\"2020-07-22T14:53:26+00:00\",\"description\":\"But there will also come a time after COVID-19, in which investments will be made in new systems; 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The platform provides news, articles, and updates on various aspects of the textile industry, including sustainability, technological advancements, and market trends.","email":"editor@textilegence.com","telephone":"+90 212 442 24 12","legalName":"Textilegence Mag and Digital Platform","foundingDate":"2013-01-01","numberOfEmployees":{"@type":"QuantitativeValue","minValue":"1","maxValue":"10"}},{"@type":"Person","@id":"https:\/\/www.textilegence.com\/en\/#\/schema\/person\/46ccc7bfc34edbc7d46b6b189f88849f","name":"Engin Buz","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/engin-buz.jpg","url":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/engin-buz.jpg","contentUrl":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/engin-buz.jpg","caption":"Engin Buz"},"description":"Engin Buz, Ankara \u00dcniversitesi \u0130leti\u015fim Fak\u00fcltesi Gazetecilik B\u00f6l\u00fcm\u00fc\u2019nden mezun olduktan sonra Y\u0131ld\u0131z Teknik \u00dcniversitesi\u2019nde Siyaset Bilimi ve Uluslararas\u0131 \u0130li\u015fkiler alan\u0131nda y\u00fcksek lisans\u0131n\u0131 tamamlam\u0131\u015ft\u0131r. 2000 y\u0131l\u0131ndan sonra \u00e7e\u015fitli yay\u0131nc\u0131l\u0131k \u015firketlerinde \u00e7al\u0131\u015fmaya ba\u015flayarak k\u00fclt\u00fcr-sanat ve daha sonra ekonomi haberleri haz\u0131rlam\u0131\u015ft\u0131r. 2009 y\u0131l\u0131ndan itibaren tekstil end\u00fcstrisine d\u00f6n\u00fck yay\u0131nlarda edit\u00f6r olarak g\u00f6rev alan Buz, 2013 itibariyle kurulan Textilegence\u2019de haber edit\u00f6r\u00fc olarak yer almaya ba\u015flam\u0131\u015ft\u0131r. 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