{"id":39315,"date":"2020-12-08T14:26:55","date_gmt":"2020-12-08T11:26:55","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=39315"},"modified":"2020-12-08T14:28:00","modified_gmt":"2020-12-08T11:28:00","slug":"less-waste-thanks-to-oerlikon-smart-factory","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/less-waste-thanks-to-oerlikon-smart-factory\/","title":{"rendered":"Less waste thanks to Oerlikon smart factory"},"content":{"rendered":"<p style=\"text-align: justify;\">A typical manmade <a href=\"https:\/\/www.textilegence.com\/en\/oerlikon\/\" target=\"_blank\" rel=\"noopener noreferrer\">fiber<\/a> system produces well over 600 tons of yarn a day. This equals in around 700 winders in filament yarn production or 3 systems in staple fiber production. These figures show just how important smooth production processes are. If an error creeps into the process at any point, the daily waste increases dramatically. It is obvious that all yarn manufacturers want to prevent this happening to ensure their production facilities operate efficiently. Here, digitalization provides invaluable support. A Smart Factory that networks all steps within the production chain \u2013 including all auxiliary processes \u2013 identifies and reports quality deviations at an early stage. Yarn manufacturers can quickly intervene in the production process and hence avoid generating waste.<\/p>\n<h2 style=\"text-align: justify;\"><strong>Digital solutions ensures process reliability<\/strong><\/h2>\n<p style=\"text-align: justify;\">And the Smart Factory is also the focus of Oerlikon <a href=\"https:\/\/www.oerlikon.com\/en\/\" target=\"_blank\" rel=\"noopener noreferrer\">Manmade<\/a> Fibers. Here, it comprises considerably more than the Plant Operation Center, a system that has been well-established within the market for many years now. Ivan Gallo, responsible for digital products at Oerlikon Manmade Fiber, comments; \u201cThis is about absolute transparency and traceability. At the end of the process, yarn manufacturers are able to track at which position its finished textured yarn packages were spun and even have information on the processed granulate and the specific production conditions\u201d.<\/p>\n<p style=\"text-align: justify;\">In this way, the Smart Factory ensures process reliability, above all. The data are automatically entered into the system and the product assessed at each stage of yarn production at which values and data are recorded \u2013 such as during visual inspection and when weighing. In the event of anomalies in the intermediate laboratory and quality checks, this allows yarn producers to intervene in the production process and correct these anomalies.<\/p>\n<p style=\"text-align: justify;\">Information on the chip feeding, on the drying and on the masterbatch are available, as are data on the climate control; on the compressed air supply and on further auxiliary systems. With this, yarn manufacturers have at all times a complete overview of the ongoing production process, including comprehensive information on quality and production costs.<\/p>\n<h2><strong>Smart Factory services<\/strong><\/h2>\n<p style=\"text-align: justify;\">As a total solution provider, the Manmade Fibers segment of the Oerlikon Group rounds off its Smart Factory concept with the associated services; Operation, updates, further development of the software and services are part of the scope of services.<\/p>\n<figure id=\"attachment_39313\" aria-describedby=\"caption-attachment-39313\" style=\"width: 1200px\" class=\"wp-caption aligncenter\"><img loading=\"lazy\" decoding=\"async\" class=\"wp-image-39313 size-full\" src=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-detail.jpg\" alt=\"Less waste thanks to Oerlikon smart factory\" width=\"1200\" height=\"675\" srcset=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-detail.jpg 1200w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-detail-768x432.jpg 768w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-detail-696x392.jpg 696w, https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-detail-1068x601.jpg 1068w\" sizes=\"auto, (max-width: 1200px) 100vw, 1200px\" \/><figcaption id=\"caption-attachment-39313\" class=\"wp-caption-text\">Less waste thanks to Oerlikon smart factory<\/figcaption><\/figure>\n<p style=\"text-align: justify;\">Saying that digitalization has long been part of our everyday lives; Oerlikon Manmade Fibers Segment CTO Jochen Adler noted that Covid-19 has merely acted as an accelerator. Adler continued saying; \u201cParticularly over the last few months, we have tried out so many things; learned a lot from our mistakes and have taken a giant step forward. The intelligent factory is no longer a vision, it has long become reality. Digital solutions have become fixed elements of our products and services \u2013 and everything is inextricably linked. But we have not reached the end of this exciting development by a long way yet; new technologies and solutions require new methods and new knowledge. In other words, we have to remain \u2018agile\u2019, constantly adapting to the changing situations and tasks at hand\u201d.<\/p>\n","protected":false},"excerpt":{"rendered":"<p>A typical manmade fiber system produces well over 600 tons of yarn a day. This equals in around 700 winders in filament yarn production or 3 systems in staple fiber production. These figures show just how important smooth production processes are. If an error creeps into the process at any point, the daily waste increases [&hellip;]<\/p>\n","protected":false},"author":8,"featured_media":39311,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[9857],"tags":[10182,10369],"class_list":{"0":"post-39315","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-spinning","8":"tag-spinning","9":"tag-textile-news-en"},"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.5 (Yoast SEO v27.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Less waste thanks to Oerlikon smart factory - Textilegence<\/title>\n<meta name=\"description\" content=\"Digitalization provides invaluable support. 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This equals in around 700 winders in filament yarn production or 3 systems in\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/less-waste-thanks-to-oerlikon-smart-factory\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2020-12-08T11:26:55+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-12-08T11:28:00+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2020\/12\/oerlikon-textilegence.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1200\" \/>\n\t<meta property=\"og:image:height\" content=\"675\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Fatih Cengiarslan\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Fatih Cengiarslan\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/\"},\"author\":{\"name\":\"Fatih Cengiarslan\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/1c3977109f8a6e1e2b95678836d75cb7\"},\"headline\":\"Less waste thanks to Oerlikon smart factory\",\"datePublished\":\"2020-12-08T11:26:55+00:00\",\"dateModified\":\"2020-12-08T11:28:00+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/\"},\"wordCount\":525,\"commentCount\":0,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2020\\\/12\\\/oerlikon-textilegence.jpg\",\"keywords\":[\"spinning\",\"textile news\"],\"articleSection\":[\"Spinning\"],\"inLanguage\":\"en-US\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/\",\"name\":\"Less waste thanks to Oerlikon smart factory - Textilegence\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/less-waste-thanks-to-oerlikon-smart-factory\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2020\\\/12\\\/oerlikon-textilegence.jpg\",\"datePublished\":\"2020-12-08T11:26:55+00:00\",\"dateModified\":\"2020-12-08T11:28:00+00:00\",\"description\":\"Digitalization provides invaluable support. 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The platform provides news, articles, and updates on various aspects of the textile industry, including sustainability, technological advancements, and market trends.","email":"editor@textilegence.com","telephone":"+90 212 442 24 12","legalName":"Textilegence Mag and Digital Platform","foundingDate":"2013-01-01","numberOfEmployees":{"@type":"QuantitativeValue","minValue":"1","maxValue":"10"}},{"@type":"Person","@id":"https:\/\/www.textilegence.com\/en\/#\/schema\/person\/1c3977109f8a6e1e2b95678836d75cb7","name":"Fatih Cengiarslan","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","url":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","contentUrl":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","caption":"Fatih Cengiarslan"},"description":"Fatih Cengiarslan; Akademik \u0130ngilizce e\u011fitimini Bat\u0131 Avustralya \u00dcniversitesi\u2019nde tamamlad\u0131ktan sonra T\u00fcrkiye\u2019ye d\u00f6nerek \u0130stanbul Ayd\u0131n \u00dcniversitesi\u2019nde \u0130nternet Gazetecili\u011fi ve Yay\u0131nc\u0131l\u0131k b\u00f6l\u00fcm\u00fcn\u00fc bitirip, Litvanya \u2013 Kaunas Teknoloji \u00dcniversitesi\u2019nde interaktif media \u00fczerine 8 ayl\u0131k e\u011fitim ald\u0131. Daha sonra Eski\u015fehir Anadolu \u00dcniversitesi girerek \u0130\u015fletme Fak\u00fcltesini ba\u015far\u0131yla tamamlad\u0131. CNNTURK\u2019 kanal\u0131nda staj\u0131n\u0131 tamamlad\u0131ktan sonra Referans Gazetesi\u2019nde \u00e7al\u0131\u015fmaya ba\u015flad\u0131. 2 y\u0131l sonra Textilegence markas\u0131yla tekstil end\u00fcstrisine y\u00f6nelik kendi medyas\u0131n\u0131 kurdu. \u015eu anda Textilegence.com, Printing3D ve NEFA PR Ajans\u0131\u2019n\u0131n 12 y\u0131ld\u0131r y\u00f6netimini yapmaktad\u0131r.","sameAs":["https:\/\/www.textilegence.com","https:\/\/www.facebook.com\/TextilegenceMagazine","https:\/\/www.instagram.com\/textilegence\/","https:\/\/www.linkedin.com\/in\/fatih-cengiarslan-32352265\/","https:\/\/x.com\/https:\/\/twitter.com\/textilegence"],"url":"https:\/\/www.textilegence.com\/en\/author\/admin\/"}]}},"_links":{"self":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/39315","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/comments?post=39315"}],"version-history":[{"count":0,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/39315\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media\/39311"}],"wp:attachment":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media?parent=39315"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/categories?post=39315"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/tags?post=39315"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}