{"id":55925,"date":"2023-09-28T17:37:34","date_gmt":"2023-09-28T14:37:34","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=55925"},"modified":"2023-09-28T17:38:28","modified_gmt":"2023-09-28T14:38:28","slug":"prof-sentetik-increases-recycling-percentage-with-starlinger","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/prof-sentetik-increases-recycling-percentage-with-starlinger\/","title":{"rendered":"Prof Sentetik increases recycling percentage with Starlinger"},"content":{"rendered":"\n

The big bag producer<\/a> Prof Sentetik based in Gaziantep, one of T\u00fcrkiye\u2019s leading textile production regions, is making its products even more sustainable <\/a>by adding post-industrial and post-consumer PP waste in the production with Starlinger<\/a> technology. The company has recently installed Starlinger equipment for woven PP bag and big bag production, including a Starlinger PP tape production line equipped with the new eqoCLEAN filter system for processing recycled granulate. With this new tape extrusion line, Prof Sentetik produces PP tapes for FIBC fabric with recycled polypropylene (rPP) that meet all the specifications required for heavy-duty packaging applications. To meet the high standards for heavy-duty tape fabric, Starlinger\u2019s eqoCLEAN melt filter at the tape extrusion line ensures the purity of the melt. <\/p>\n\n\n\n

Big bags, also called FIBCs (Flexible Intermediate Bulk Containers), are omnipresent in logistics as a lightweight and economical type of packaging for free-flowing bulk goods. Made predominantly from polypropylene (PP), they show a CO2 balance per 1,000 litres of transported goods that is far below that of rigid containers such as drums or octabins. <\/p>\n\n\n\n

The quality of the recycled material affects the recycling percentage of the new product<\/strong><\/h2>\n\n\n\n

Starlinger Sales Director Harald Neum\u00fcller said that companies like Prof Sentetik are real pioneers in the packaging market along with their technical competence and future-oriented mindset they drive the market toward a sustainable circular economy. Neum\u00fcller stated: \u201cA closed packaging loop for big bags works well if the big bags are made for recycling \u2013 meaning that they are designed and produced with recycling in mind and thus can be recycled easily at the end of their use phase. The better the recyclate quality, the higher can be the recycled content in the newly produced big bag.\u201d Mentioning the importance of following the rules for Design for Recycling (DfR) which are summarized in a guideline established by EFIBCA, the European Flexible Intermediate Bulk Container Association, to be able to use a high share of recycled content in big bags, Neum\u00fcller disclosed: \u201cThe guideline focuses mainly on the mono-material principle by reducing foreign materials in sewing yarns, belts, additives, inks, etc. used for big bag production.\u201d <\/p>\n\n\n\n

\u201cStarlinger\u2019s holistic approach to packaging production is very helpful for us\u201d<\/strong><\/h2>\n\n\n\n

Making a statement on the issue, Prof Sentetik General Manager Fahri \u015eeng\u00fcl stated that plastic waste is a valuable resource, and instead of depositing it in landfills or incinerating it, it should be used in the best possible way. \u015eeng\u00fcl noted that for them, Starlinger\u2019s holistic approach to packaging production is very helpful, saying: \u201cBeing a supplier of both production machinery for woven plastic packaging and plastics recycling equipment, they understand the product cycle of plastic packaging from the beginning right to the end. They know how to produce high-quality recycled plastics, and their woven packaging production equipment is designed for processing virgin as well as recycled input materials, even if they stem from post-consumer plastic waste.\u201d <\/p>\n\n\n\n

Prof Sentetik currently processes in-house production waste and additionally buys recycled PP granulate, produced also from post-consumer plastic packaging waste. \u015eeng\u00fcl pointed out that as big bags have to meet special safety standards, the quality of the recycled material plays an important role in tape production, saying: \u201cThe Starlinger tape extrusion line with the eqoCLEAN filter module ensures that the tapes we produce meet the specifications regarding tensile strength and elongation required for big bags in heavy-duty applications.\u201d <\/p>\n\n\n

\n
\"Prof
Prof Sentetik General Manager Fahri \u015eeng\u00fcl Image Source: Starlinger<\/figcaption><\/figure>\n<\/div>\n\n\n

\u201cWe even aim to increase the recycled content in our big bags to 50% and more\u201d<\/strong> <\/h2>\n\n\n\n

Saying that they are very satisfied with how things are going, Fahri \u015eeng\u00fcl disclosed that they even aim to increase the recycled content in our big bags to 50% and more. \u015eeng\u00fcl expressed that they are also considering installing their own Starlinger plastics recycling line and noted: \u201cIt can be the first step towards establishing a closed packaging loop for big bags here in T\u00fcrkiye with our local big bag users. We have to think about our environment and take care of nature. We all \u2013 consumers, manufacturers and equipment suppliers \u2013 must work together to stop the destruction of the environment.\u201d <\/p>\n\n\n\n

Melt filtration: a must when processing recycled materials<\/strong><\/h2>\n\n\n\n

The extrusion of heavy-duty PP tapes with recycled content, especially from recycled post-consumer plastic waste (PCR waste), requires adequate melt filtration. The share of rPP materials which can be processed depends on various factors, for example from which waste stream the post-consumer waste comes from, or how the waste was handled during collection and storage. Fine filtration already before tape extrusion, i.e. during the recycling process, is crucial. Solid contaminants which can occur in PCR materials, as well as foreign polymer particles in the melt \u2013 e.g. from polyester sewing yarn \u2013 compromise tape quality and cause problems in the tape production process. <\/p>\n\n\n\n

The eqoCLEAN filter module developed by Starlinger takes into account all the requirements for producing high-quality PP tapes with post-consumer recycled PP. It consists of a SPB single-piston power-backflush filter, a melt pump, and a second filter unit, called HS 2.0 filter. The SPB filter has one piston and four cavities for filter screens and can be used for processing polyolefins such as PP or PE. During the hydraulic power-backflush procedure, the line operates at full production speed without interruption of the production process. The regular automatic high-pressure backflushing procedure cleans the filter screens thoroughly, increasing their lifetime and reducing machine downtime significantly. The melt pump in combination with the additional HS 2.0 filter, which is positioned directly before the extrusion die, ensures stable production and high operational reliability of the line. It also enables the processing of high shares of CaCO3 and post-consumer recycled PP of 50 % and more. <\/p>\n\n\n\n

Following the tape production process, the tapes are wound onto bobbins and turned into big bag fabric on Starlinger\u2019s heavy-duty circular looms. In the last step, the woven fabric is converted to big bags. It is stated that properties such as tensile strength, weight and safety factor of Prof Sentetik\u2019s big bags with rPP content meet all required safety standards and are continuously tested using standard testing procedures and certified equipment.<\/p>\n","protected":false},"excerpt":{"rendered":"

The big bag producer Prof Sentetik based in Gaziantep, one of T\u00fcrkiye\u2019s leading textile production regions, is making its products even more sustainable by adding post-industrial and post-consumer PP waste in the production with Starlinger technology. The company has recently installed Starlinger equipment for woven PP bag and big bag production, including a Starlinger PP […]<\/p>\n","protected":false},"author":111,"featured_media":55919,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[14912],"tags":[14931,10230,11143],"class_list":{"0":"post-55925","1":"post","2":"type-post","3":"status-publish","4":"format-standard","5":"has-post-thumbnail","7":"category-green-times","8":"tag-green-times","9":"tag-starlinger-en","10":"tag-sustainability-en"},"yoast_head":"\nProf Sentetik increases recycling percentage with Starlinger - Textilegence<\/title>\n<meta name=\"description\" content=\"The big bag producer Prof Sentetik is making its products even more sustainable, with Starlinger technology, by adding post-industrial...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/prof-sentetik-increases-recycling-percentage-with-starlinger\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Prof Sentetik increases recycling percentage with Starlinger\" \/>\n<meta property=\"og:description\" content=\"The big bag producer Prof Sentetik based in Gaziantep, one of T\u00fcrkiye\u2019s leading textile production regions, is making its products even more sustainable\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/prof-sentetik-increases-recycling-percentage-with-starlinger\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2023-09-28T14:37:34+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2023-09-28T14:38:28+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2023\/09\/starlinger-textilegence.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1080\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"B\u00fc\u015fra Akp\u0131nar\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"B\u00fc\u015fra Akp\u0131nar\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"7 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/\"},\"author\":{\"name\":\"B\u00fc\u015fra Akp\u0131nar\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/96143446a340486f03f64df27cdbc55b\"},\"headline\":\"Prof Sentetik increases recycling percentage with Starlinger\",\"datePublished\":\"2023-09-28T14:37:34+00:00\",\"dateModified\":\"2023-09-28T14:38:28+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/\"},\"wordCount\":1043,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2023\\\/09\\\/starlinger-textilegence.jpg\",\"keywords\":[\"green times\",\"starlinger\",\"sustainability\"],\"articleSection\":[\"Green Times\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/prof-sentetik-increases-recycling-percentage-with-starlinger\\\/\",\"name\":\"Prof Sentetik increases recycling percentage with Starlinger - 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