{"id":62747,"date":"2025-08-25T14:58:54","date_gmt":"2025-08-25T11:58:54","guid":{"rendered":"http:\/\/www.textilegence.com\/?p=62747"},"modified":"2025-08-26T15:48:24","modified_gmt":"2025-08-26T12:48:24","slug":"aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness","status":"publish","type":"post","link":"https:\/\/www.textilegence.com\/en\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\/","title":{"rendered":"Aersulate fabrics provides superior insulation with less than 2 mm thickness"},"content":{"rendered":"\n

Outlast Technologies<\/a>, a specialist in proactive heat management for textile materials, has succeeded in integrating aerogel into flexible fabric systems through a series of engineered composite structures now offered under the name Aersulate\u00ae. These materials provide reliable thermal insulation even in extremely thin formats and under compression or moisture exposure. Aersulate fabrics stands out with its ultra thickness and approved thermal insulation<\/a> properties, offering ideal solution for occupational safety even in most high-risk environments.\u00a0<\/p>\n\n\n\n

Aerogel is an ultra-lightweight, highly porous material derived from quartz – the same base substance found in sand. Despite its low density, it offers excellent thermal insulation properties by trapping air within its pore structure. Originally used in aerospace applications, aerogel\u2019s fragile and powdery nature has long made it difficult to process in textiles.  <\/p>\n\n\n\n

\u201cOne of the biggest challenges was simply getting the material to stay where we wanted it,\u201d says Volker Schuster, Head of Research and Development. \u201cDue to its incredible lightness, aerogel tends to disperse into the air instantly unless it is bound immediately – which, as you can imagine, was no trivial task.\u201d  <\/p>\n\n\n

\n
\"Volker
Volker Schuster, Head of Research and Development Image Source: Outlast<\/figcaption><\/figure>\n<\/div>\n\n\n

Less than 2 millimeters, more than the expectations<\/strong> <\/h2>\n\n\n\n

Aersulate fabrics function with a material thickness of just 1-2 millimeters – comparable to a credit card – yet reach insulation levels that match or exceed those of conventional, much thicker insulations. This space efficiency opens up new possibilities in areas where insulation was previously not feasible due to volume, weight, or processing constraints.  <\/p>\n\n\n\n

Unlike felts, waddings, or fleeces, Aersulate retains its insulating performance even under pressure. While conventional insulations often lose effectiveness when compressed, the aerogel structure embedded in Aersulate continues to trap air, preventing thermal transfer. <\/p>\n\n\n\n

Additionally, the material\u2019s thermal resistance is not significantly affected by humidity. \u201cIn typical materials, moist conditions often lead to heat leakage,\u201d explains Schuster. \u201cWith Aersulate, the air within the aerogel structure stays in place und nearly completely keeps up the performance.\u201d  <\/p>\n\n\n\n

Quantifiable Thermal Resistance <\/strong> <\/h2>\n\n\n\n

Tests conducted by a third part Institute for Textile and Fiber Research confirm the material\u2019s performance according to EN ISO 11092:  <\/p>\n\n\n\n

1,1 mm Non-woven without Aersulate: 0,045 m\u00b2K\/W1  <\/p>\n\n\n\n

1,1 mm identical Non-woven with Aersulate: 0,08 m\u00b2K\/W1  <\/p>\n\n\n\n

This corresponds to a thermal resistance increase of 78%, under identical thickness and material base.  <\/p>\n\n\n\n

Further thermal tests show that Aersulate fabrics effectively shield against heat sources such as hot plates (90\u202f\u00b0C), and maintain this effect even under mechanical pressure and humidity. Similar behavior is observed under cold conditions.  <\/p>\n\n\n

\n
\"Aersulate
Aersulate is available in various fabric systems, adapted for different uses Image Source: Outlast<\/figcaption><\/figure>\n<\/div>\n\n\n

Occupational safety in high-risk environments <\/strong> <\/h2>\n\n\n\n

Aersulate is available in various fabric systems, adapted for different uses, including polyester nonwovens for clothing and consumer textiles; aramid-based versions for flame-resistant textiles. <\/p>\n\n\n\n

The aramid version meets stringent fire safety requirements. In test scenarios simulating extreme radiant heat or direct contact with hot surfaces, Aersulate fabrics extended protection times significantly. Firefighters using Aersulate materials had over twice the escape time required by ISO standards in high-heat scenarios. In contact heat tests, materials with Aersulate resisted 2.5 times longer than standard requirements before critical temperatures were reached. Under intense heat radiation, the material delivered a 54% longer time buffer compared to ISO thresholds. This significantly enhances occupational safety in high-risk environments.  <\/p>\n\n\n\n

Process Compatibility and Sustainability <\/strong> <\/h2>\n\n\n\n

Aersulate can be used to a wide range of carrier materials including felts, nonwovens, and technical textile composites. Despite the high aerogel content, the fabrics are robust and compatible with standard processing methods used in textile and apparel production.  <\/p>\n\n\n\n

The aerogel used in Aersulate is made from quartz, a naturally abundant material, thus it is non-toxic and environmentally safe. All Aersulate products are developed and manufactured in Germany.  <\/p>\n\n\n\n

Expanding Potential Through Aersulate Fibers  <\/strong> <\/h2>\n\n\n\n

In addition to flat textiles, Outlast has also developed Aersulate fibers based on viscose, which serve as filling materials for applications such as performance wear, sleeping bags, and bedding products. These fibers combine low weight with high thermal efficiency, while maintaining their insulating properties even under compression. This enables the development of lighter products with reliable thermal protection, particularly in applications where space and weight are critical.   <\/p>\n\n\n\n

Volker Schuster says that Aersulate opens up entirely new application areas: \u201cFrom safety equipment and outdoor wear to industrial and technical applications, we can now offer thermal insulation in situations where volume, compression, or moisture would normally make it impossible.\u201d <\/p>\n","protected":false},"excerpt":{"rendered":"

Outlast Technologies, a specialist in proactive heat management for textile materials, has succeeded in integrating aerogel into flexible fabric systems through a series of engineered composite structures now offered under the name Aersulate\u00ae. These materials provide reliable thermal insulation even in extremely thin formats and under compression or moisture exposure. Aersulate fabrics stands out with […]<\/p>\n","protected":false},"author":8,"featured_media":62740,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"video","meta":{"footnotes":""},"categories":[9866],"tags":[16440,11285,10369],"class_list":{"0":"post-62747","1":"post","2":"type-post","3":"status-publish","4":"format-video","5":"has-post-thumbnail","7":"category-technical-textiles","8":"tag-outlast-technologies","9":"tag-technical-textiles","10":"tag-textile-news-en","11":"post_format-post-format-video"},"yoast_head":"\nAersulate fabrics provides superior insulation with less than 2 mm thickness - Textilegence<\/title>\n<meta name=\"description\" content=\"Outlast Technologies, a specialist in proactive heat management for textile materials, has succeeded in integrating aerogel...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.textilegence.com\/en\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aersulate fabrics provides superior insulation with less than 2 mm thickness\" \/>\n<meta property=\"og:description\" content=\"Outlast Technologies, a specialist in proactive heat management for textile materials, has succeeded in integrating aerogel into flexible fabric systems\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.textilegence.com\/en\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\/\" \/>\n<meta property=\"og:site_name\" content=\"Textilegence Magazine and Digital Platform\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:author\" content=\"https:\/\/www.facebook.com\/TextilegenceMagazine\" \/>\n<meta property=\"article:published_time\" content=\"2025-08-25T11:58:54+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-08-26T12:48:24+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.textilegence.com\/wp-content\/uploads\/2025\/08\/Haber-Gorseli-10.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"1920\" \/>\n\t<meta property=\"og:image:height\" content=\"1080\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"Fatih Cengiarslan\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:creator\" content=\"@https:\/\/twitter.com\/textilegence\" \/>\n<meta name=\"twitter:site\" content=\"@textilegence\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"Fatih Cengiarslan\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"5 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"NewsArticle\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/\"},\"author\":{\"name\":\"Fatih Cengiarslan\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#\\\/schema\\\/person\\\/1c3977109f8a6e1e2b95678836d75cb7\"},\"headline\":\"Aersulate fabrics provides superior insulation with less than 2 mm thickness\",\"datePublished\":\"2025-08-25T11:58:54+00:00\",\"dateModified\":\"2025-08-26T12:48:24+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/\"},\"wordCount\":777,\"publisher\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.textilegence.com\\\/wp-content\\\/uploads\\\/2025\\\/08\\\/Haber-Gorseli-10.jpg\",\"keywords\":[\"outlast technologies\",\"technical textiles\",\"textile news\"],\"articleSection\":[\"Technical Textiles\"],\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/\",\"url\":\"https:\\\/\\\/www.textilegence.com\\\/en\\\/aersulate-fabrics-provides-superior-insulation-with-less-than-2-mm-thickness\\\/\",\"name\":\"Aersulate fabrics provides superior insulation with less than 2 mm thickness - 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The platform provides news, articles, and updates on various aspects of the textile industry, including sustainability, technological advancements, and market trends.","email":"editor@textilegence.com","telephone":"+90 212 442 24 12","legalName":"Textilegence Mag and Digital Platform","foundingDate":"2013-01-01","numberOfEmployees":{"@type":"QuantitativeValue","minValue":"1","maxValue":"10"}},{"@type":"Person","@id":"https:\/\/www.textilegence.com\/en\/#\/schema\/person\/1c3977109f8a6e1e2b95678836d75cb7","name":"Fatih Cengiarslan","image":{"@type":"ImageObject","inLanguage":"en-US","@id":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","url":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","contentUrl":"https:\/\/www.textilegence.com\/wp-content\/uploads\/2018\/12\/fatih-cengiarslan.jpg","caption":"Fatih Cengiarslan"},"description":"Fatih Cengiarslan; Akademik \u0130ngilizce e\u011fitimini Bat\u0131 Avustralya \u00dcniversitesi\u2019nde tamamlad\u0131ktan sonra T\u00fcrkiye\u2019ye d\u00f6nerek \u0130stanbul Ayd\u0131n \u00dcniversitesi\u2019nde \u0130nternet Gazetecili\u011fi ve Yay\u0131nc\u0131l\u0131k b\u00f6l\u00fcm\u00fcn\u00fc bitirip, Litvanya \u2013 Kaunas Teknoloji \u00dcniversitesi\u2019nde interaktif media \u00fczerine 8 ayl\u0131k e\u011fitim ald\u0131. Daha sonra Eski\u015fehir Anadolu \u00dcniversitesi girerek \u0130\u015fletme Fak\u00fcltesini ba\u015far\u0131yla tamamlad\u0131. CNNTURK\u2019 kanal\u0131nda staj\u0131n\u0131 tamamlad\u0131ktan sonra Referans Gazetesi\u2019nde \u00e7al\u0131\u015fmaya ba\u015flad\u0131. 2 y\u0131l sonra Textilegence markas\u0131yla tekstil end\u00fcstrisine y\u00f6nelik kendi medyas\u0131n\u0131 kurdu. \u015eu anda Textilegence.com, Printing3D ve NEFA PR Ajans\u0131\u2019n\u0131n 12 y\u0131ld\u0131r y\u00f6netimini yapmaktad\u0131r.","sameAs":["https:\/\/www.textilegence.com","https:\/\/www.facebook.com\/TextilegenceMagazine","https:\/\/www.instagram.com\/textilegence\/","https:\/\/www.linkedin.com\/in\/fatih-cengiarslan-32352265\/","https:\/\/x.com\/https:\/\/twitter.com\/textilegence"],"url":"https:\/\/www.textilegence.com\/en\/author\/admin\/"}]}},"_links":{"self":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/62747","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/users\/8"}],"replies":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/comments?post=62747"}],"version-history":[{"count":0,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/posts\/62747\/revisions"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media\/62740"}],"wp:attachment":[{"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/media?parent=62747"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/categories?post=62747"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/www.textilegence.com\/en\/wp-json\/wp\/v2\/tags?post=62747"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}