Thies increases productivity with automation in dyeing

Thies will attend the Innovate Textile & Apparel to exhibit its advanced solutions for finishing and dyeing.

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Fatih Cengiarslan
Fatih Cengiarslanhttps://www.textilegence.com
After completing his Academic English education at the University of Western Australia, Fatih Cengiarslan returned to Turkey to study Online Journalism and Publication at Istanbul Aydin University, and took an eight months training on interactive media at the University of Technology in Lithuania - Kaunas. Cengiarslan then successfully completed the Faculty of Business Administration in Eskişehir Anadolu University. He started to work as a reporter in Referans Gazetesi after completing his internship at CNNTURK. 2 years later he established his own media for the textile industry under the Textilegence brand. Currently, Fatih has been managing Textilegence.com, Printing3D and NEFA PR Agency for 6 years.

Thies GmbH & Co. KG, a manufacturer of textile finishing and dye technologies based in Coesfeld, Germany is attending ‘Innovate Textile & Apparel’, a fully virtual trade fair, on October15-30, 2020. As an alternative to fairs that cannot take place under pandemic conditions, Thies will highlight sustainable product solutions in this digital fair organized by WTIN. The company is focused on developing innovative, smart and integrated concepts for yarn and fabric dyeing, and this long-established family company continues its activities with the motto ‘Be the Change’. Among the solutions Thies will offer at the virtual event, iCone, iMasterH2O and soft-TRD SIII will stand out.

Superior flexibility and efficiency in yarn dyeing; iCone

Thies’ advanced yarn dyeing machine iCone is expected to attract great attention from visitors at the digital fair.

The yarn dyeing machine iCone is ideal for bleaching and dyeing fibres in different forms like packages, warp beams, combed tops or flock. With the help of modern flow analysis tools, the pipe systems, the pumps and their impellers have been optimized, reducing pressure losses and power consumption. The iCone offers the ability to dye in a traditional manner by using reciprocating liquor circulation. However, it can also be operated with one flow direction and an ultra-short liquor ratio starting at 1: 3.6.

The machine is very flexible and matches diverse requirements. The delivery spectrum of the iCone is complemented by the very latest, user-friendly control system. Its “green functions” provide standardized programs for exploiting the optimization potential of different process steps. The iCone can be integrated into existing dyeing facilities without problems. On customer request, the iCone machines can be designed for the operation with existing material carriers and correspondingly for the adaption to existing dryers.

The name of a successful and comprehensive solution; iMaster H2O

The latest version of the well-established and successful iMaster H2O incorporates various new detail improvements. Many of them were developed in response to suggestions from customers respectively end- users. The iMaster mini belongs to the iMaster family. It is a fully-equipped variant of the iMaster H2O with a loading capacity of 20-80 kg for small production runs and laboratory work. The main advantage is to operate the iMaster mini with the same (parameter) settings as the iMaster H2O production machine. The earlier testing and optimization phase using the iMaster mini has shown that new kinds of fabrics, recipes and processes can be incorporated in the production sequence more effectively and more cost-efficiently.

For the treatment of light to medium-weight terry articles, Thies recommends the iMaster F machine. It has loading capacities of up to 400 kg per chamber.

Soft-TRD SIII for processing delicate fabrics

The soft-TRD SIII combines perfect fabric running properties with the latest short liquor ratio technology. With liquor ratios starting at 1:5, a variety of sensitive fabrics can be treated gently. The soft-TRD SIII is ideal for finishing polyester fabrics due to the high-performance (kier) temperature regulation.

Thies increases productivity with automation in dyeing
Thies increases productivity with automation in dyeing

Automation in finishing; dosing and dispensing systems

For reducing error rates and increasing reproducibility, the automation of the chemical and auxiliaries supply is mandatory. The MPS product family offers a complete solution for fully automated supply of a finishing plant with chemicals, dyes and auxiliaries:

-The MPS-L (liquids) automates the transport of all liquid chemicals; typically used in a dye house to the designated destinations in the defined quantities.

-The MPS-D (dissolving) is used primarily for dissolving dyes.

-The MPS Colourmatic automates and controls the dissolving and supply of powdered dyes. The fully automatic version of the MPS Colourmatic controls the storage, weighing, dissolving and provision of the dyes.

-The MPS-S (solids) transfers the solids used in the dye house; such as Glauber’s salt or sodium carbonate, to the dyeing plants automatically.

-The MPS-G (gravimetric) offers flexibility, reliability and automation all in a single module. It combines the functions of the systems MPS-L, MPS-D and MPS-S.

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