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Kipaş selected as partner of EU’s new cotton project

Kipaş made important line purchases from Monforts for denim finishing.

Emre Yolerihttps://www.textilegence.com
After completing his high school education in College St.Vincent in Belgium, Emre Yoleri returned to Turkey and has begun his university education at Gazi University, Department of Labor Economics and Industrial Relations. He left this department and completed Eskişehir Anadolu University Faculty of Business Administration. He is currently pursuing an MBA at Bahçeşehir University. Emre began his career in 2005 working in customer relationship, strategy planning and reporting departments in public and private sector companies and managed several projects. Yoleri has been working in international relations, project development, organization and writing at NEFA PR agency since 2015.

One of Turkey’s most important textile manufacturers, Kipaş has been selected as the sole denim manufacturing partner in the 6.7 million EU European Union-funded New Cotton Project, involving the brands adidas and H&M, working in a consortium with suppliers, innovators and research institutes.

Kipaş, based in Kahramanmaraş, has been using the solutions of the finishing technologies manufacturer Monforts for many years. Kipaş is currently installing its third Monforts Montex stenter along with a third Monfortex compressive shrinkage system in a combined configuration dedicated to denim production.

This follows the successful installation and commissioning of the second Montex and Monfortex lines at the Kahramanmaraş plant in 2018, which Kipaş Vice Chairman of the Board Ahmet Öksüz said had immediately exceeded expectations.

“We performed a very thorough technical investigation based on the latest Industry 4.0 analysis before the purchase, to determine what we needed, and the Monforts technology met all our requirements,” he said, in an interview with Textilegence magazine. “The Monfortex is equipped with a variety of features not found on classical shrinkage machines and the production can be monitored from beginning to end. It also exceeded our expectations in energy cost savings”.

Kipaş subsequently received a special certificate from Monforts in recognition of its exceptional utilisation of the technology to its full potential.

The latest Montex stenter now being installed at Kipaş is a 12-chamber unit; with a working width of 2 metres featuring all of the latest automation features. The Monfortex unit, also with a working width of 2 metres; is in a ‘double rubber’ configuration, comprising two compressive shrinkage units and two felt calenders in line. This allows the heat setting of elastane fibres and the residual shrinkage of the denim; to be carried out simultaneously, for a significant increase in production speeds.

Ahmet Öksüz said; “Around 90-95% of denim fabric production now contains elastane fibres; and the Monforts system has allowed us to simultaneously increase our production and quality in this respect”.

Kipaş will use regenerated cotton

For the next three years within the New Cotton Project, Kipaş will manufacture denim fabrics based on the cellulose-based fibres of Infinited Fiber Company of Finland; made from post-consumer textile waste that has been collected, sorted and regenerated.

The patented technology of Infinited, which is leading the consortium of 12 companies; turns cellulose-rich textile waste into fibres that look and feel like cotton.

“We are very excited and proud to lead this project which is breaking new ground when it comes to making circularity in the textile industry a reality;” said Infinited co-founder and CEO Petri Alava. Alava said that the enthusiasm and commitment with which the entire consortium has come together to work towards a cleaner, more sustainable future for fashion is truly inspiring.

Kipaş selected as partner of EU's new cotton project
Kipaş selected as partner of EU’s new cotton project

‘Take-back programmes’ for circular economy

Adidas and H&M will establish take-back programmes to collect the clothing that is produced, to determine the next phase in their lifecycle. Clothing that can no longer be worn will be returned to Infinited; for regeneration into new fibres, further contributing to a circular economy in which textiles never go to waste; but instead are reused, recycled or turned into new garments.

The aim is to prove that circular, sustainable fashion can be achieved today; and to act as an inspiration and stepping stone to further; even bigger circular initiatives by the industry going forward.

The EU has identified the high potential for circularity within the textile industry; while simultaneously highlighting the urgent need for the development of technologies to produce and design sustainable and circular bio-based materials. Making sustainable products commonplace; reducing waste and leading global efforts on circularity are outlined in the European Commission’s Circular Economy Action Plan.

Fashion brands produce nearly twice as many clothes today as they did 20 years ago; and demand is expected to continue growing. At the same time, the equivalent of one garbage truck of textiles is landfilled or burned every second. Most of the textile industry’s environmental problems relate to the raw materials used by the industry; cotton, fossil-based fibres such as polyester, and viscose as the most common man-made cellulosic fibre; are all associated with serious environmental concerns.

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