Offering technological solutions with warp knitting and weaving preparation products to Turkish market, Karl Mayer is represented by Erko Sinai in this market.

The Germany based company has advanced technologies and a strong market network in warp knitting, technical textiles and warp preparation for weaving. With more than 2,300 employees worldwide, Karl Mayer is one of the most important suppliers of the global market with their innovative solutions in weaving and knitting. The company is located worldwide prominently in US, India, Italy, Hong Kong, Japan, China and Switzerland alongside their Germany headquarters either through their own subsidiaries or representatives.

Established in 1937 as a German family business, the company still maintains financial independence and economic sustainability as their corporate strategy. They have supplied their first warp knitting machine in 1948, and in 1953 they have produced their first raschel machine. In 1954, Karl Mayer had supplied the market with a thousand warp knitting machines. In the same year, the company opened its first overseas office in the US New Jersey, they developed their first multibar lace raschel machine in 1956, their first double-bar raschel machine in 1957, and their first jacquard raschel machine in 1967.

Karl Mayer History

In 2001, Karl Mayer launched their first warp preparation unit for weaving. The company’s first subsidiary in China was opened in 1995. In 1998, Malimo from Germany and Rotal from Italy were acquired. In the early 2000s, the firm strengthened its position in the rapidly growing Chinese market and further expanded its investments there. They opened the Warp Knitting Research Center in order to train customers in China about their innovations in 2001.

In 2003, the new generation lace machines Textronic Lace TL 66/1/36 and Fascination Lace FL 20/16 were introduced to the market for the first time. Karl Mayer introduced the warp sample machine Gir-O-Matic to the market in 2003; and in 2005 they have introduced KAMCOS (Karl Mayer Command System) digital and control systems to textile technologies. In 2008, the company opened its new factory in China; and in the same year bought the warp knitting department of Benninger. Karl Mayer bought LIBA Maschinenfabrik in 2014; and presented their new concept machines for the first time at ITMA Milano in 2015.

Based on a successful and sustainable business concept; the company continues to develop efficient, reliable and energy efficient technologies for their customers. Karl Mayer rapidly brings digitalization opportunities to the industry; and increases their power in the market with warp knitting machines, technical textiles solutions; and warp preparation machines and digital services for applications such as; automotive textiles, apparel textiles, home textiles, sports textiles and technical textiles.

TM WEFT Shaping the Standard Sector

The new TM WEFT for the standard segment is complementing the WEFTTRONIC® II HKS for the premium segment.

The company is transferring its successful two product line strategy to its Technical Textiles Business Unit and is supplementing its premium weft-insertion machine with a standard model. In addition to the WEFTTRONIC® II HKS, there will also be a TM WEFT in future. This new warp knitting machine with weft-insertion facility bears all the hallmarks of the high-end version in terms of its quality and reliability, but its optimised cost:benefit ratio targets a different market… read more.

New Curtains and Sustainable Knitted Terry Articles

Karl Mayer sets the trend for new curtains and sustainable knitted terry articles at Heimtextil, on Stand K 65 in Hall 3.0 at Messe Frankfurt; and during an in-house show in Obertshausen.

For the first time after roughly 40 years, the company will again take part in Heimtextil in Frankfurt/Main. At the trade fair to be held from 8 to 11 January 2019; this innovative textile machine manufacturer will be introducing some worldwide novelties around the topics of terry fabrics and curtains. For this purpose, the company received from the organizers a stand located in the exhibition’s Trend Forum. There, the company will be present on Stand K 65 in Hall 3.0 with an information booth. At the same time, an In-house Show will take place at the company’s headquarters in Obertshausen; which can easily be reached by shuttle bus. Machines and new textile developments will be shown there… read more.

New Face of Digital Age KM.ON Introduced to Asian Market

One of the leading manufacturers of warp knitting technologies, is introducing digital age innovations. KARL MAYER Digital Factory and the related solution KM.ON were introduced to the Asian market at ITMA ASIA + CITME 2018.

The company participated in the ITMA ASIA + CITME 2018, and revealed how digital technologies will be integrated to and how big their potential is for the future of warp knitting. The company hosted visitors from China, regional countries and other parts of Asia between 15^th and 19^th October; while also hosting events at KARL MAYER CHINA simultaneously. The company booth, where the latest innovations in knitting, warp knitting and knitting preparation technologies were exhibited; attracted great attention especially with the products of digitalization strategy. The company’s new KM.ON service was shared with the Asian market… read more.

Karl Mayer and Dong-Jin Textile Have A New Milestone

125,000^th machine crowns a 50-year partnership with Dong-Jin Textile from the sports shoe industry.

Dong-Jin Textile is one of the most well-known players in the sports shoe fabric sector and works for big brand names worldwide. This company has its headquarters in Busan/Korea, and just like sports men and women, speed and agility are what have made it successful; and this manufacturer also demands the same high performance of its production machines. In the spring of 2018, Dong-Jin Textile expanded its production capacity with the acquisition of one of the company’s newest machines. This new jacquard raschel machine has been specifically modified and offers maximum patterning flexibility. It operates at a unique speed of 1.200 min^-1 and is also special for another reason; it is the 125,000^th machine to be delivered and is a measure of the company’s high level of success… read more.

Trend in Knitting; Digitalisation and Sustainability

Digitalisation and sustainability – the top themes of KARL MAYER’s presentation at ITMA ASIA + CITME, 15.–19.10.2018; in the National Exhibition and Convention Center in Shanghai.

The company will be presenting its latest innovations at ITMA ASIA + CITME; which will be held from 15 to 19 October 2018. This global player is using its latest developments to tackle the changes taking place in the world today… read more.

Tricot Machines

Karl Mayer tricot machines are available in a number of different versions. Depending on the intended end-use and fabric construction, you can choose between machines equipped with two, three or four guide bars. Specialist machines are also available for producing stretch and non-stretch fabrics and they also offer flexible, allround machines… product page.

Tricot Machines with 2 Guide Bars

Extremely productive textile machines for producing smooth, stretch and non-stretch fabrics… product page.

HKS 2-SE

High-speed machine for producing stretch fabrics.

HKS 2-M

High-speed machines for producing non-stretch fabrics.

HKS 2-S

Flexible, high-speed tricot machine for producing stretch and non-stretch fabrics.

TM 2

Basic tricot machine for producing non-stretch fabrics.

Tricot Machines with 3 Guide Bars

Flexible machines for producing stretch and non-stretch plain fabrics and pile goods… product page.

HKS 3 S

High-speed machine for producing stretch and non-stretch fabrics.

HKS 3-M

Flexible, high-speed tricot machine for producing stretch and non-stretch fabrics.

HKS 3 M-P

Flexible, high-speed tricot machine for producing pile fabrics.

TM 3

Basic tricot machine for producing non-stretch, standard fabrics.

Tricot Machines with 4 Guide Bars

Extremely flexible, allround tricot machines for producing a wide range of patterns to suit quite specific requirements, such as the production of terry and pile fabrics… product page.

HKS 4-M (EL)

Flexible, high-speed machine for producing stretch and non-stretch fabrics.

HKS 4-M-P (EL)

High-speed production machine with pile guide bar.

TM 4 and TM 4-EL

Basic tricot machines for producing non-stretch fabrics.

TM 4 T and TM 4 T-EL

Special machines for producing terry fabrics from multifilament yarns.

TM 4 TS-EL

Special machine for producing terry fabrics from staple-fibre yarns.

TMJ 4/1-T

Trikot machine for producing terry fabrics from filament yarns with jacquard patterning.

Tricot Machines with 5 Guide Bars

Extremely flexible, allround tricot machine for producing a wide range of patterns… product page.

COP 5-M-EL

Flexible, high-performance tricot machine with five guide bars for producing elastic and inelastic fabrics.

Raschel Machines

Raschel machines for producing stretch and non-stretch sportswear, lingerie and tulle, as well as fine and coarse nets… product page.

Elastomeric

Raschel machines for producing high-stretch textiles… product page.

RSE 4

Raschel machine for producing high-stretch fabrics.

RSE 4-1

Raschel machine for producing high-stretch fabrics.

RSE 6 EL

Raschel machine for producing patterned, high-stretch fabrics.

Rascheltronic

High-speed jacquard raschel machines for producing jacquard-patterned, stretch and non-stretch fabrics… product page.

RSJ 4/1

Raschel machine with jacquard patterning for producing high-stretch fabrics.

RSJ 5/1

Raschel machine with jacquard patterning for producing high-stretch fabrics with simple functional zones.

RSJ 5/1 EL

Raschel machine with jacquard patterning for producing high-stretch fabrics with complex functional zones.

Net machines

Textile machines for producing agricultural and shade nets, technical nets and fishing nets… product page.

RS 2 EL-F

Special raschel machine with electronic guide bar control for producing hay and pallet nets.

RS 3 EL-F

Special raschel machine with electronic guide bar control for producing hay and pallet nets.

RS 4 Net

Special raschel machine for producing technical nets.

RS 6 Net

Special raschel machine for producing technical nets with functional zones.

RSFL 8 EL

Special raschel machine with electronic guide bar control for producing lightweight fishing nets.

RSFS 6 EL

Special raschel machine with electronic guide bar control for producing heavy fishing nets.

RSFS 8 EL

Special raschel machine with electronic guide bar control for producing heavy fishing nets.

RSFSS 8 EL

Special raschel machine with electronic guide bar control for producing super-heavy fishing nets.

Double-bar Raschel Machines

For producing 3D warp-knitted textiles, spacer textiles, plush fabrics and seamless articles, with and without jacquard patterns, and for producing net constructions… product page.

Spacer Textiles

Textile machines for producing spacer textiles having thicknesses of up to 15 mm… product page.

RD 2 N

Double-bar raschel machine for producing lingerie fabrics.

RD 4 N

Double-bar raschel machine for producing fine spacer textiles.

RD 6/1-12 EN

Flexible double-bar raschel machine for producing spacer textiles and plush.

RD 7/2-12 EN

Flexible double-bar raschel machine for producing spacer textiles.

RD 6/1,5-9

Double-bar raschel machine for producing fine, high-end spacer textiles.

RD 6/3-15 and RD 7/3-15 (EL)

Double-bar raschel machine for producing coarse spacer textiles.

Spacer Textiles with Jacquard Patterns

For producing jacquard-patterned 3D textiles… product page.

RDJ 5/1

Basic double-bar raschel machine with piezo jacquard technology.

RDPJ 7/1 (EL)

Double-bar raschel machine with piezo jacquard technology.

HighDistance

Specially developed machines for producing technical textiles with wide spacer gaps… product page.

HD 6/20-35

Special double-bar raschel machine for producing technical spacer textiles.

HD 6/20-65 EL

Special double-bar raschel machine for producing technical spacer textiles.

Blankets and Plush

Special machines for producing high-end plush fabrics and blankets… product page.

RD 6 DPLM/12-30 (EL)

 

 

RD 6/1-12 EN

Flexible double-bar raschel machine for producing spacer textiles and plush.

Seamless

Double-bar raschel machines for producing seamless fabrics for the apparel and sports sectors… product page.

DJ 4/2 (EL)

Narrow double-bar raschel machine with piezo jacquard technology.

DJ 6/2 (EL)

Narrow double-bar raschel machine with piezo jacquard technology.

RDPJ 4/2 (EL)

Double-bar raschel machine with piezo jacquard technology.

RDPJ 6/2 (EL)

Double-bar raschel machine with piezo jacquard technology.

Nets and sacks

Modern machine technology for producing nets and packaging sacks… product page.

RDS 11 EL

Double-bar raschel machine designed for producing packing sacks and tubes as well as simple shade nets.

Lace Machines

For producing high-end stretch and non-stretch fabrics for lingerie, outerwear and home textiles… product page.

Textronic Lace

Multibar jacquard raschel machines with fall plate for producing lace having 3D characteristics with variable mesh constructions… product page.

MT 51/1/32

Multibar jacquard raschel machine for producing standard motifs with variable grounds.

TL 71/1/36

Multibar jacquard raschel machine for producing intricate 3D designs with variable grounds.

TL 83/1/24

Multibar jacquard raschel machine for producing intricate 3D designs with variable grounds to meet demanding pattern requirements.

Jacquardtronic Lace

Multibar jacquard raschel machine for producing flat and lightweight lace with variable mesh constructions… product page.

MJ 59/1 B

Multibar jacquard raschel machine for producing standard motifs with variable grounds.

MJ 65/1 B

Multibar jacquard raschel machine for producing a variety of designs with variable grounds.

MJ 65/1 F

Multibar jacquard raschel machine for producing a variety of designs with variable grounds.

MJ 85/1 B

Multibar jacquard raschel machine for producing intricate designs with variable grounds.

MJ 85/1 F

Multibar jacquard raschel machine for producing intricate designs with variable grounds.

JL 65/1 B Fashion

Fashion – wide variety of designs with fancy yarns and variations of the fabric ground.

JL 83/1 B

Sophisticated pattern motifs for highest design demands with manifold fabric grounds.

JL 83/1 F

Elaborate motifs for meeting highest demands with different fabric grounds.

Multibar Electronic

Multibar raschel machines for producing flat and lightweight lace with homogeneous mesh constructions… product page.

MLF 46/24

Multibar Raschel machine with fall plate for producing standard pattern motifs with 3D effect.

ML 41

Multibar raschel machine for producing functional, standard motifs.

ML 46

Multibar raschel machine for producing standard motifs.

LACE.EXPRESS

LACE.EXPRESS – stands for machines with specialised specification to reach operation excellence while fulfilling the well-known KARL MAYER quality… product page.

OJ 59/1 B

A specialist for the outerwear market, with an attractive cost-benefit ratio.

OJ 83/1 B

Operational excellence for the outerwear as well as band lace market, with an attractive cost-benefit ratio.

LEISUREE.FASHION

Machines to develop new application areas by utilizing proven multibar raschel technologies… product page.

MJ 52/1 S

Multibar Jacquard Raschel machine for high elastic lace fabrics with Jacquard ground structures targeting sporty athleisure as well as comfortable Lingerie.

Jacquard Curtain

Jacquard raschel machine with fall plate for producing net curtains and outwear with jacquard patterns… product page.

RJPC 4 F-NN

Jacquard raschel machine for producing detailed, 3D jacquard patterns.

Warping Machines for Warp Knitting

A properly warped warp beam is the basis for excellent results in fabric production. In order to achieve this, our warping machine programme is guided by the requirements of the yarns to be processed. The DS-DNC series provides a concept for manmade filament yarns that is tailored individually to the current warp beam sizes. Machines having a width of 50 inches and over offer the option of tandem warping where two warp beams are produced in parallel… product page.

DS DNC series

High performance warping machine for warp beams with filament yarn.

DS 21/30 DNC and DS 21/40 DNC

Direct warping machine for filament yarn.

DS 50/32 DNC and DS 50/40 DNC

DS 50/32 DNC and DS 50/40 DNC.

DS EC2

Basic warping machine for warp beams with filament yarn.

DSE HH 50/30 DNC

High performance warping machines for warp beams with Elastan.

DSE 21/21 EC

Basic warping machine for warp beams with Elastan.

DS OPTO

Direct warping machine for rigid filament yarns for production from short and sample warp beams to standard block color warp beams.

Weft Insertion Machines

Karl Mayer can supply you with a broad spectrum of warp knitting machines with parallel weft insertion. Their wide range of machines can cater for a large number of different applications… product page.

WEFTTRONIC II RS

High-performance warp-knitting machine with course-oriented weft-insertion for the production of medium-weight fabrics.

WEFTTRONIC II HKS

High-performance warp-knitting machine with course-oriented weft-insertion system for the production of lightweight fabrics.

TM WEFT

Warp-knitting machine with course-oriented weft-insertion for production of lightweight fabrics.

RSP MSUS

High-speed raschel machine with weft insertion for special applications.

RS MSUS-G/HG

High-performance warp-knitting machine with course-oriented weft-insertion for the production of heavyweight fabrics.

RS MSUS-V

High-performance warp-knitting machine with course-oriented weft insertion for the production of heavyweight fabrics and composite fabrics.

Composite Machines

Textile machines for producing biaxial and multiaxial textiles or fibre tapes for fibre-reinforced composites… product page.

Composite Machines for Multiaxial Textiles

Karl Mayer machines represent maximum production and quality requirements. They have been especially developed for processing glass, carbon, aramid and other technical yarns… product page.

BIAXTRONIC CO

High-speed warp knitting machine with course-oriented weft-insertion for biaxial textiles and composite structures.

COP BIAX 2

High-speed warp knitting machine with non course-oriented weft-insertion for biaxial textiles and composite.

COP MAX 4

High-performance warp-knitting machine for multiaxial textiles and composite structures.

MAXTRONIC

High-speed warp knitting machine for multiaxial textiles.

COP MAX 5

High-speed warp knitting machine for producing multiaxial textiles from carbon-fibre tapes or rovings.

Fibre-Spreading Assembly Units

Karl Mayer machines for producing dry, unidirectional fibre tapes having low weights from continuous filament yarns… product page.

UD 500

Fibre-spreading assembly unit for the production of unidirectional fibre tapes.

UD 700

Fibre-spreading assembly unit for the production of unidirectional fibre tapes.

Beaming Machines and Direct Warpers

For the production of section, twin and full warp beams from the creel for different applications… product page.

Beaming Machines and Direct Warpers for Spun Yarns

For highest warp quality in the spun yarn range: Karl Mayer direct warpers and beaming machines meet highest demands on the manufacture of top-quality warp beams for weaving. Main features of these machines are the uniform yarn tensile forces and the high efficiency during the subsequent processing in weaving. The high user friendliness of the operator interface (Touch Screen) ensures easy handling. Karl Mayer direct warpers and beaming machines operate from the bobbin creel, thus, being perfectly matched systems… product page.

WarpDirect – Direct Warper

Direct warping unit for highest warp quality when processing standard warper beams and dye beams.

BW – Ball Warper

The all-rounder for the rope-denim section.

LCB – Long Chain Beamer

The specialist for the rope-denim section.

Beaming Machines and Direct Warpers for Filament and Glass Fiber Yarns

Karl Mayer direct warpers and beaming machines meet highest demands on the manufacture of top-quality warp beams for weaving. Main features of these machines are the uniform yarn tensile forces and the high efficiency during the subsequent processing in weaving. The high user friendliness of the operator interface (Touch Screen) ensures easy handling. Karl Mayer direct warpers and beaming machines operate from the bobbin creel, thus, being perfectly matched systems… product page.

ZM-F – Direct Warper

Computer-controlled direct warper for filament yarns.

ZM-G – Direct Warper

Direct warper for the processing of fine glass fiber yarns.

BM – Beaming Machine

For the production of full warp beams directly from the creel for various applications.

Sectional Warpers

For manufacturing production warps for weaving with colour repeats for high-quality colour-woven fabrics or grey woven articles… product page.

Automatic Sectional Warpers

Automatic sectional warpers guarantee high productivity and flexibility. Especially customers operating in the high-fashion textile industry such as for the production of fabrics for suits, shirts and upholstery, appreciate the advantages of our Karl Mayer automatic sectional warpers… product page.

Nov-O-Matic (NOM)

A new dimension in sectional warping for ensuring a highly flexible warp production.

Manual Sectional Warpers

The standard execution of our sectional warpers for all kinds of applications. Karl Mayer sectional warpers offer the latest technology in an ergonomic design, and they achieve highest quality for optimum results in weaving… product page.

Ergotec

The all-rounder for classical applications.

Opt-O-Matic (OOM)

The outstanding expert for the technical section.

ISOWARP

The machine for standardized processes (not available in all the markets).

Warp Sampling Machines

Karl Mayer‘s warp sampling machines are intended for the manufacture of stencils and of production warps either of short or medium length. The machines ensure an excellent quality of the woven fabrics meeting the textile manufacturers’ highest demands. Main features of our machines are their high productivity and a unique patterning flexibility… product page.

MULTI-MATIC (MM)

The latest innovation for sample warps and production warps.

Gir-O-Matic (GOM)

The machine intended for sample warps.

Sizing and Assembling Machines

For the production of high-quality warps for weaving made of spun yarns and filament yarns… product page.

Sizing Machines for Spun Yarns

For the processing of spun yarns to high-quality warp beams… product page.

PROSIZE

A breakthrough innovation in sizing due to an innovative patented size application system.

ISOSIZE

Conventional sizing machine in a modular concept to meet every market requirement.

Sizing Machines for Filament and Glass Fiber Yarns

Single-end and full-end warp sizing units for textile and technical applications… product page.

FILSIZE

Sizing machine for filament and glass fiber yarns, available in single-end or full-end executions.

Assembling Machines

For combining warper beams to weaver’s beams… product page.

AMR-F

Assembling machine for filament yarns (F).

AMR-G

Assembling machine for glass fiber yarns (G).

Indigo Dyeing Units

Karl Mayer’s future- and customer-oriented dyeing and sizing machine is an efficient tool for the production of uniformly dyed and sized warps for weaving made at the highest econonomical level and produced during an environmentally conscious process. Due to developments in the last years Karl Mayer has been able to implement a consolidated basic technology to provide optimum solutions and resource savings for any application related to the process of indigo dyeing… product page.

PRODYE

The perfect solution combined with the best technology for indigo dye.

Creels

Tailor-made creel systems for the production of high-quality warps for weaving… product page.

Creels for spun yarns and filament yarns

Different creel executions for almost every application… product page.

GN – Standard Creel

For filament yarns (-F) and spun yarns (-SP).

GM – Magazine Creel

For filament yarns (-F) and spun yarns (-SP).

GD – Swivel-frame Creel

For filament yarns (-F), spun yarns (-SP) and technical yarns (T).

GW – Carriage Creel

For filament yarns (-F) and spun yarns (-SP).

GV – V-Creel

High-performance beaming creel in V-form for spun yarns.

Yarn Tensioners/Yarn Stop Motions

Karl Mayer‘s yarn tensioners ensure a constant yarn tension over the entire length and width of the warp, just from the first to the last meter… product page.

KFD-2 / KFD-B / KFD-SP / KFD-AIR

Compensating yarn tensioner for a large number of different applications and yarn tension ranges.

Optostop

Yarn tensioner with integrated end-break sensor for the direct warping process of spun yarns.

U2V/U3V

Combined wrapping-/ disc-type yarn tensioner for denim applications.

DiscTens

Magnetic disc-type yarn tensioner for denim and coarse yarn applications.

Isotens

Universal double disc-type yarn tensioner.

Megatens

Disc-type yarn tensioner for coarse and technical yarns.

Multitens

Motorical yarn tensioner system with individual-yarn control.

ACCUTENS 0° / 30°-90°

Computer-controlled hysteresis yarn tensioner for special applications in the technical section.

Filgard

Self-activating yarn stop motion for different creel systems.

Unwinding Creels

Karl Mayer’s unwinding creels offer the right solution for every warping job requiring a twist-free operation… product page.

GAR – Unwinding Creels

For technical yarns.

GAM – Unwinding Creels

For monofilament yarns.

GAPP – Unwinding Creels

For tapes made from polypropylene or polyethylene.

KM.ON’s digital portfolio of services will support customers in selected areas and is made up of eight solution categories. k.ey – a conventional industry PC together with an appropriate software – provides access to the solutions. The platform of hardware and software can be installed easily and links the machines securely to the protected cloud.

k.management

k.management enables you to look at the current production process, regardless of location and in real time. The production data are displayed clearly on a dashboard. This simple way of delivering information improves process transparency and acts as a valid database for decision-making and planning. These advantages are based on Karl Mayer’s own system of machine networking… product page.

k.maintenance

The solutions in the k.maintenance category are designed to support customer’s own maintenance operations. As the first solution, Karl Mayer is showcasing the Check Parts app for testing the authenticity of the spare parts, with expanded functions. Above all, the scan-to-order feature is new and makes it even easier to order spare parts online. Automatic data transfer improves a day-to-day operations when ordering on site, as well as for warehousing… product page.

k.service

k.service’s product world will, in the long term, include all the functions that manage the communication with Karl Mayer, should you require assistance. The ability to make contact quickly, together with efficient communication procedures, guarantees a high level of machine availability. k.service is based on the tried-and-tested Connect app… product page.

Karl Mayer’s competence and innovativeness set standards within the textile industry. Hence, it is important for them not only to produce high quality products, but also ensure, that the machines and parts arrive reliably and undamaged at their customer’s site. Therefore they focus on the safety of their customers and their employees – from transport and shipping, through unloading and commissioning to daily production. They want the people who work with their machines to be in a safe environment at all times… product page.